The dual-wave barrier is a semi-rigid crash barrier featuring double corrugated profiles, composed of two continuous steel plates with wave-shaped peaks and valleys, circular tubular posts, support brackets/anti-blocking blocks, and connecting bolts, serving as a fundamental safety protection component for road infrastructure.

The triple-wave barrier is a three-layer corrugated reinforced high-protection barrier with widened panels and significantly enhanced cross-sectional stiffness, classified as a premium safety collision prevention facility primarily used for upgrading protection on hazardous highway sections.

Working flow

Hydraulic uncoiler—leveler —Press and pinch——3 set hydraulic pre punching and pre cutting—-roll forming machine—-Post hydraulic stop cutting—-Transport table—automatic stacker

Profile drawing

As per profile drawing

Product width: 310mm/506mm

Product height:85mm

Product length: 4000mm/4320mm/4500mm or as client’s requestlength tolerance:±2mm

Main technical parameters

Coil mechanical property

Material: S235jr, S355jr

Steel coil thickness:3.0mm

Coil width:477/744mm  （final coil width depends on the drawing provided by client）

Coil ID:φ508～φ600

Coil OD:≤φ1600

Coil weight: ≤10T

Machine technical specification

Forming type: cold roll forming

Production speed:≤10m/min （4500mm length around 1-2 PCS per minute）

Working direction: from right to left or from left to right

Voltage:380V, 50Hz, 3Phase( as client’s request)

Total power: approximate 138KW

Machine parts details

Hydrualic uncoiler with a cart

Uncoiler: driven by electric motor , mandrel shrink and expand by hydrualic

Uncoiler capacity: 10T

Uncoiler mandrel suitable for coil ID: φ508mm/φ610mm

Suitable coil width:≤800mm

Main motor power:7.5KW

Hydraulic motor power:3KW

Hydraulic oil pump: vane pump

Uncoiler mandrel diameter: φ190mm

Oil cylinder diameter: φ200mm

Electric control system, inverter, low capacity electric parts adopt famous brand

Leveler

Coil width: ≤800mm

Coil thickness: 3.0mm

Reducer: 160 model,7.5KW

Leveling rollers: up 3+ down 4, total 7 levelling rollers, 2 pinch rollers; leveling rollers material is 40Cr, heat treatment, HRC48-52.

Speed control method: Frequency converter speed control

The gap of levelling rollers adjust way: by manual

Steel strip width adjust way: by manual

Hydraulic Press and pinch

Structure and form: steel plate welded structural component, large tongue plate lifting, small tongue plate telescopic.

Large tongue plate lifting power: provided by air cylinder

Small tongue plate telescopic power: provided by air cylinder

Structure and form of the feeding machine: steelplate welded structural components

Hydraulic pre punching & pre cutting

The cylinder diameter is 250mm and 120mm, with a stroke of 30mm. It has a four-column structure and the base is made of steel plate welded and tempered.

Punching station: 3 sets

Pre cutting blade material: Cr12MoV, heat treatment, HRC 58-62

Hydraulic station motor power:45KW, motor brand is Siemens Innomotics.

Conveyor belt: Used to convey the punched waste materials into the waste box.

Main roll forming machine

Forming machine frame: Made of high-quality steel sections, which are welded and then subjected to shot blasting or vibration treatment. It is machined by CNC numerical control gantry milling machine. Each rolling station has a positioning key groove on the bottom of the frame, ensuring the parallelism of the roller shafts.

Rolling station: 3W profile 20 rolling station, 2W profile 15 rolling station.

From 3W profile change to 2W profile, it is quick change. 3W and 2W share the same one machine basic frame. The 2W profile the distance of two rolling stations should be bigger than 3W profile.

With water cooling system

With safty protective net

Hydraulic stop cutting, there is no steel waste

Cutting model: post cutting, hydraulic stop cutting

Cutting blade: Material H13, quenched treatment （ HRC 58-62 ）

Hydraulic station motor power: 15KW

Cutting blade: 2 sets, 1 set fro 2W, 1 set for 3W

Transport table

Structure: there are rollers on the table, steel channel welded the frame, transport 2 waves and 3 waves automatcally.

Dimension: length 4m x width 1m

Electric motor power: 3KW

Automatic stacker

Square tube welded, with movable rollers

4m length

Up and down control by servo motor, power 3kw

Side move control by servo motor, power 1.5kw

Cylinder swing blanking

Control system

The use of Siemens PLC electrical control, can manually and automatically control the entire production line of each part of the action coordination electrical cabinet with 7 inch touch screen, can adjust and modify some parameters according to production needs

The electronic control console is equipped with switches for starting, stopping, converting, adjusting and other components of each electrical component, and equipped with emergency stop buttons for equipment failure.

• Inverter brand: Siemens
• PLC brand: Siemens
• Touch screen brand: Siemens
• Encoder brand: Omron
• Low capacity electric parts: Siemens