Cable Tray Forming Machine

Машина для формовки кабельных лотков

Cable Tray Forming Machine

Cable Tray Forming Machine

Машина для формовки кабельных лотков

Russian GOST Standard Cable Tray Roll Forming Machine：Лоток Cable Tray Production Line

Description:Automatic Russian style cable tray roll forming machine for GOST standard perforated cable лоток, tray and cover. PLC control, servo inline punching, adjustable width, designed for Russia, Kazakhstan and CIS electrical projects.

Russian GOST standard cable tray roll forming machine is a dedicated cold roll forming line engineered to produce Лоток (Latok) cable trays widely used in Russia and CIS markets. Different from European and American cable tray profiles, this line is fully optimized to match ГОСТ Р МЭК 61537 dimension, hole layout, side flange bending and load-bearing requirements, so finished trays can pass local engineering inspection and acceptance smoothly.

The complete production workflow includes hydraulic decoiler, material guiding, leveling, servo synchronized punching, multi-pass roll forming, hydraulic flying cut and finished profile stacking. It can manufacture perforated cable tray, solid trough tray and matching tray cover on one line. The punching pattern, hole pitch and end crimping structure are preset according to popular Russian лоток drawings, avoiding secondary stamping and reworking. Raw materials supported include hot-dip galvanized steel, pre-galvanized GI and low carbon Q235 steel coils.

Key Advantages of Our GOST Cable Tray Roll Forming Machine

Profile Strictly Compliant with Russian GOST Specifications

All forming passes are designed based on mainstream лоток cable tray samples and drawings. Side edge angle, bending radius, perforation arrangement and connection hole positions follow local electrical standards. The finished trays fit standard Russian connectors, brackets and accessories without modification, which is critical for CIS electrical contractors and cable tray manufacturers.

Adjustable Width & Optional Quick Change Structure

The line supports adjustable working width covering popular sizes: 100mm, 200mm, 300mm, 400mm, 500mm, 600mm. Optional PLC automatic quick-change design lets operators switch between different tray sizes via touch screen recipe selection, no need to disassemble and rearrange rollers manually. It is perfect for factories receiving mixed-size лоток orders and greatly cuts downtime between batches.

High Precision Servo Inline Punching System

Servo punching unit links with encoder real-time tracking. Perforation holes, mounting holes and joint holes maintain consistent spacing along the whole tray length. Punching speed matches forming speed automatically. You can save multiple hole patterns in the control system and call them out for different GOST tray types. Burrs are controlled to minimum for easy assembly on site.

Heavy-Duty Roller & Rigid Machine Frame

Forming rollers adopt Cr12MoV alloy steel, quenched and hard chrome plated to prevent scratching galvanized surface. Multi-stage progressive forming prevents twisting, camber and springback on thin GI sheets. Thick welded base with shot blasting anti-rust treatment keeps stable performance under long continuous shifts, adapting to cold workshop environment common in Russia and Central Asia.

Stable Flying Hydraulic Cutting

Flying shear cutting mode realizes continuous running without stopping the strip. Independent hydraulic station with cooling system guarantees clean, low-deformation cuts. Length tolerance is controlled within ±2 mm, meeting strict GOST dimensional tolerance requirements for electrical cable management components.

Flexible Configuration for Different Production Plans

We customize the whole line according to your budget and output demand. You can choose basic forming-only version, or full automatic line equipped with hydraulic decoiler, auto stacker, cover forming attachment and safety protection system. Power supply can be customized to 380V / 400V, 50Hz to fit local CIS power grid.

Application of GOST Лоток Cable Trays

Cable trays produced by this roll forming machine are widely adopted for power and signal cable routing in CIS large-scale projects:

Power plants, transformer substations and power grid renovation

Oil & gas facilities, chemical plants and mining sites

Residential complexes, commercial buildings and industrial workshops

Railways, tunnels, port terminals and municipal electrical engineering

Warehouse logistics parks and data center power distribution systems

GOST лоток cable tray has strong structural rigidity, good corrosion resistance after galvanizing, convenient splicing and reliable load capacity. Local manufacturers with this forming line can reduce imported finished tray cost, shorten delivery cycle and gain competitive edge in domestic bidding projects.

Technical Reference Parameters

Suitable material: Pre-galvanized steel, HDG steel, Q235 low carbon steel

Material thickness: 0.7–2.0 mm

Forming speed: 8–16 m/min (lower speed with punching activated)

Control system: PLC + touch screen HMI

Punching type: Servo synchronized inline punching

Cutting method: Hydraulic flying cut

Roller material: Cr12MoV, heat treated & chrome plated

Adjustable width range: 100–600 mm (custom available)

Power supply: Customized for CIS market 380V/400V, 50Hz

Why Choose Us for Russian Standard Cable Tray Machine

We have rich experience supplying roll forming machines for Russia, Kazakhstan, Uzbekistan and other CIS countries. Every GOST cable tray roll forming machine will go through full-load test run before shipment. We provide Russian version operation manual, installation video guidance, online technical support and long-term spare parts supply. Whether you are a new investor entering cable tray production or upgrading old equipment, we can tailor a лоток production solution matching your target output.