Cable Tray Forming Machine

Машина для формовки кабельных лотков

Cable Tray Forming Machine

Cable Tray Forming Machine

Машина для формовки кабельных лотков

The ZTRFM cable tray forming machine is specifically designed for the power, telecommunications, and construction industries, integrating unwinding, leveling, punching, forming, and cutting processes to achieve fully automated production from steel strip to finished cable trays. It supports customized specifications and meets various standards including Chinese National Standards and European Standards.

Features of the Fully Automatic Cable Tray Roll Forming Machine

Integrated Production Line Structure​

The process includes decoiler,feeding, leveling, servo-driven material feeding, hydraulic punching, rolling forming, precision cutting, and finished product conveyance, all integrated into a single production line. The design features a compact structure with optimal space utilization and seamless, uninterrupted workflow continuity.

PLC + Touchscreen Intelligent Control​

By integrating PLCs (e.g., Siemens, Mitsubishi) with human-machine interfaces, parameters such as length, quantity, and production speed can be digitally set. The system features self-diagnostic capabilities for faults, output statistics, and production data recording functions.

Precision servo feeding and positioning​

Equipped with high-precision servo motors and photoelectric detection devices, it enables automatic plate alignment and precise length-controlled feeding, ensuring high repeatability in hole spacing and tray length to prevent cumulative errors.

Multi-functionally Compatible Forming​

The same machine can produce cable trays with various cross-sectional configurations—such as stepped, trough, or tray types—by replacing or adjusting the rollers. Some models support continuous or stepwise adjustment of side height.

Quick mold replacement and specification adjustment​

Equipped with a modular roll seat, adjustable screw mechanism, or slider mechanism, this system eliminates the need for complete mold disassembly when switching widths or heights. It features scale markings or digital display indicators, enabling rapid model changes and excellent adaptability to various specification requirements.

Hydraulic Synchronous Punching and Cutting​

Punching dies can be customized according to drawings for circular holes, flange holes, or connection hole positions. Cutting is performed using hydraulic shearing or flying saw, resulting in smooth cut surfaces with minimal waste material. The punching action is precisely synchronized with the forming speed.

A highly durable and robust машина​

The host rack is primarily constructed from thickened steel plates welded together and subjected to annealing for stress relief; the rollers are quenched and ground; the guidance system employs linear guides or precision bearings, making it suitable for prolonged full-load operation.

Safety Protection and Design​

Key motion components are equipped with protective covers, safety grilles, and emergency stop circuits, complying with CE and other safety standards; the operating console is movable or rotatable to facilitate workers’ observation of conditions at each workstation.

Scalable and Customizable Configuration​

You can optionally configure automatic stacking, automatic packaging, online labeling, remote operation and maintenance modules, as well as electrical systems compatible with various national voltage standards, supporting customized non-standard specifications.

Why choose our equipment？

Core Advantage: Addressing the 5 most critical customer concerns

Technical Parameters and Details

Close-up of the meticulous craftsmanship details

Intelligent feeding: Equipped with photoelectric tracking and automatic deviation correction for precise material feeding

Enhanced rack: fabricated from welded 300H steel and subjected to annealing treatment, ensuring permanent shape stability.

Safety Barrier: A fully enclosed protective cover equipped with safety grilles, compliant with CE safety standards.

Full production process – What you see is what you get

Full-process Automation Demonstration

Decoiler → Servo-feeding integrated machine →punching and cutting→ Transportation platform → Forming process → Servo-guided flaring → Material Reception Station

Decoiler – Feeding and Leveling of the feed opening – Forming – Servo-controlled punching and cutting – Material Reception Station

Custom Service: We produce molds for non-standard profiles, hole patterns, and connection types per your CAD drawings.

Wide application

Our equipment can produce various types of cable trays to meet different application requirements.

Trapezoid-type cable tray: offers excellent heat dissipation and high load-bearing capacity, suitable for large-scale cable installation.

Slot-type cable tray: fully enclosed and interference-resistant, suitable for computer cables and communication cables.

Tray-type cable tray: featuring high load capacity and simple structure, widely used in the petroleum, chemical, light industry, and telecommunications sectors.

Typical Application Projects

Commercial real estate (office buildings, shopping centers)

Power Engineering (Substations, Photovoltaic Power Stations)

Industrial factories (automobile manufacturing, food processing)

Infrastructure (subway tunnels, high-speed railway stations, airports)

Worry-Free Service

Pre-sales Support: One-on-one service to develop the most suitable solution based on customer requirements

Installation Training: Experienced engineers will visit your site to install and debug the system, providing hands-on guidance on operation and daily maintenance until workers can operate it independently.

Lifetime Maintenance: The device comes with a one-year warranty and provides lifetime technical support along with discounted replacement parts.

FAQ

Q: What is the lead time for delivery?​

A: Standard machine 30 days; customized 45-60 days after deposit.

Q: Do you provide installation support?​

A: Yes, engineer on-site service or remote video guidance + English operation manual.

Q: Can it produce both ladder and trough trays?​

A: Yes, by changing rollers or adjusting cassettes. We offer shared-base designs.

Q: Is the device operation complex? Can I learn it without experience?

A:It’s extremely simple. Featuring a user-friendly touchscreen interface similar to smartphones, we provide detailed video tutorials and on-site training—ordinary users can master it in just 1–2 days.