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Fully Automatic Cable Tray Roll Forming Machine:One-time molding process
Cangzhou Zhongtuo Roll Forming Machinery Co.,Ltd comes from Hebei-China. It is a manufacturer dedicated to design and manufacture.
different types of cold roll forming machines. We are a factory with a long history, engaged in the design and manufacture of roll forming machines since 2006. The machines we can produce include: roof tile making machine, cz purlin making machine, light steel keel making machine, metal embossing machine, door system forming machine, ceiling system forming machine, high frequency pipe welding machine, slitting line, cut to length line, shelf system forming Machine, floor decking forming machine, color stone tile production line, hot laminating filmed machine,etc.
+86-317-2191158
no.4 road, economic develop zone, botou conuty, cangzhou city, china
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Cable Tray Forming Machine
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Cable Tray Forming Machine
Cable Tray Roll Forming Machine
Cable Tray Forming Machine
Cable Tray Forming Machine
Cable Tray Roll Forming Machine
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The ZTRFM cable tray forming machine is specifically designed for the power, telecommunications, and construction industries, integrating unwinding, leveling, punching, forming, and cutting processes to achieve fully automated production from steel strip to finished cable trays. It supports customized specifications and meets various standards including Chinese National Standards and European Standards.

Fully Automatic Cable Tray Roll Forming Machine

Features of the Fully Automatic Cable Tray Roll Forming Machine

Integrated Production Line Structure​

The process includes decoiler,feeding, leveling, servo-driven material feeding, hydraulic punching, rolling forming, precision cutting, and finished product conveyance, all integrated into a single production line. The design features a compact structure with optimal space utilization and seamless, uninterrupted workflow continuity.

PLC + Touchscreen Intelligent Control​

By integrating PLCs (e.g., Siemens, Mitsubishi) with human-machine interfaces, parameters such as length, quantity, and production speed can be digitally set. The system features self-diagnostic capabilities for faults, output statistics, and production data recording functions.

Precision servo feeding and positioning​

Equipped with high-precision servo motors and photoelectric detection devices, it enables automatic plate alignment and precise length-controlled feeding, ensuring high repeatability in hole spacing and tray length to prevent cumulative errors.

Multi-functionally Compatible Forming​

The same machine can produce cable trays with various cross-sectional configurations—such as stepped, trough, or tray types—by replacing or adjusting the rollers. Some models support continuous or stepwise adjustment of side height.

Quick mold replacement and specification adjustment​

Equipped with a modular roll seat, adjustable screw mechanism, or slider mechanism, this system eliminates the need for complete mold disassembly when switching widths or heights. It features scale markings or digital display indicators, enabling rapid model changes and excellent adaptability to various specification requirements.

Hydraulic Synchronous Punching and Cutting​

Punching dies can be customized according to drawings for circular holes, flange holes, or connection hole positions. Cutting is performed using hydraulic shearing or flying saw, resulting in smooth cut surfaces with minimal waste material. The punching action is precisely synchronized with the forming speed.

A highly durable and robust machine

The host rack is primarily constructed from thickened steel plates welded together and subjected to annealing for stress relief; the rollers are quenched and ground; the guidance system employs linear guides or precision bearings, making it suitable for prolonged full-load operation.

Safety Protection and Design​

Key motion components are equipped with protective covers, safety grilles, and emergency stop circuits, complying with CE and other safety standards; the operating console is movable or rotatable to facilitate workers’ observation of conditions at each workstation.

Scalable and Customizable Configuration​

You can optionally configure automatic stacking, automatic packaging, online labeling, remote operation and maintenance modules, as well as electrical systems compatible with various national voltage standards, supporting customized non-standard specifications.

Product of Fully Automatic Cable Tray Roll Forming MachineProduct of Fully Automatic Cable Tray Roll Forming Machine

Why choose our equipment

Core Advantage: Addressing the 5 most critical customer concerns

Customers’ Concerns Page Display Style
Inefficiency High-speed production: 12–20 meters per minute
Precision Difference Precision molding: servo-driven feeding, PLC control; tolerance ≤ ±0.5 mm
Changing the model is troublesome. Quick configuration: Modular mold design enables specification switching in 30 minutes
Prone to damage Durability and reliability: Made of 45# steel rollers and GCr15 bearing steel, with a service life of ≥10 years.
Don’t know how to use Smart Operation: Touchscreen interface with one-touch start/stop and automatic alarm

Fully Automatic Cable Tray Roll Forming Machine

Technical Parameters and Details

Item Parameter Optional
Material Thickness 0.8 – 3.0 mm (galvanized sheet,cold-reduced sheet ) Custom
Forming Speed 0 – 20 m/min 25 m/min
Main Motor Power 15 kW (Siemens motor) Custom
Control System PLC (Siemens/Mitsubishi) + Touch Screen Delta/Panasonic
Cutting Type Hydraulic Shear (No scrap) Flying Saw
Voltage 380V/50Hz/3Ph (Customized) Per country
Warranty 12 Months​ with spare parts kit

Close-up of the meticulous craftsmanship details

Intelligent feeding: Equipped with photoelectric tracking and automatic deviation correction for precise material feeding

Enhanced rack: fabricated from welded 300H steel and subjected to annealing treatment, ensuring permanent shape stability.

Safety Barrier: A fully enclosed protective cover equipped with safety grilles, compliant with CE safety standards.

Fully Automatic Cable Tray Roll Forming Machine

Full production process – What you see is what you get

Full-process Automation Demonstration

Decoiler → Servo-feeding integrated machine →punching and cutting→ Transportation platform → Forming process → Servo-guided flaring → Material Reception Station

Working Flow Fully Automatic Cable Tray Roll Forming Machine

Decoiler – Feeding and Leveling of the feed opening – Forming – Servo-controlled punching and cutting – Material Reception Station

Working Flow Fully Automatic Cable Tray Roll Forming Machine

Custom Service: We produce molds for non-standard profiles, hole patterns, and connection types per your CAD drawings.

Wide application

Our equipment can produce various types of cable trays to meet different application requirements.

Trapezoid-type cable tray: offers excellent heat dissipation and high load-bearing capacity, suitable for large-scale cable installation.

Slot-type cable tray: fully enclosed and interference-resistant, suitable for computer cables and communication cables.

Tray-type cable tray: featuring high load capacity and simple structure, widely used in the petroleum, chemical, light industry, and telecommunications sectors.

Typical Application Projects

Commercial real estate (office buildings, shopping centers)

Power Engineering (Substations, Photovoltaic Power Stations)

Industrial factories (automobile manufacturing, food processing)

Infrastructure (subway tunnels, high-speed railway stations, airports)

Fully Automatic Cable Tray Roll Forming MachineApplication

Worry-Free Service

Pre-sales Support: One-on-one service to develop the most suitable solution based on customer requirements

Installation Training: Experienced engineers will visit your site to install and debug the system, providing hands-on guidance on operation and daily maintenance until workers can operate it independently.

Lifetime Maintenance: The device comes with a one-year warranty and provides lifetime technical support along with discounted replacement parts.

 

FAQ

Q: What is the lead time for delivery?​

A: Standard machine 30 days; customized 45-60 days after deposit.

Q: Do you provide installation support?​

A: Yes, engineer on-site service or remote video guidance + English operation manual.

Q: Can it produce both ladder and trough trays?​

A: Yes, by changing rollers or adjusting cassettes. We offer shared-base designs.

Q: Is the device operation complex? Can I learn it without experience?

A:It’s extremely simple. Featuring a user-friendly touchscreen interface similar to smartphones, we provide detailed video tutorials and on-site training—ordinary users can master it in just 1–2 days.

Why choose us?

We are a national level high-tech enterprise. We have got ISO9001 quality system certification, European CE safety certification, North American CAS certification and others. We have rich experience in export trade, understanding the needs of different countries customers.  Meanwhile we can provide customers with satisfactory design solutions. Our machines have been exported to more than 150 countries, and we have established long-term and stable cooperative relations with customers, and won the praise of customers.
Global Trust: Trusted By Customers In Over 156+ Countries And Regions, Our Roofing Sheet Making Machines Are Recognized For Their Outstanding Performance And Reliability Worldwide.
In Zambia, Africa,Zhongtuo roll forming machines are in stable operation
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Zhongtuo Roll Forming Solutions | Customized Machinery for Global Industries
Visit Zhongtuo through 360° VR system, Cangzhou Zhongtuo Was Established In 2014, Which Is Dedicated To The Design And Manufacture Different Types Of Cold Roll Forming Machines. We Provide ODM, OEM And One-Stop Service. Raw Materials, Machinery And Accessories Can Be Purchased From Us.
Visit Zhongtuo through 360° VR system, Cangzhou Zhongtuo Was Established In 2004, Which Is Dedicated To The Design And Manufacture Different Types Of Cold Roll Forming Machines. We Provide ODM, OEM And One-Stop Service. Raw Materials, Machinery And Accessories Can Be Purchased From Us.

OEM/ODM & Customization one-stop service

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Full after-sales service support

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Intelligence in Production monitoring: real-time monitoring to prevent production anomalies.
Intelligent reminder: abnormal reminder, machine maintenance reminder, etc. - effectively extend the service life of the machine.
Intelligent after-sales: truly realize remote control after-sales, no need to send engineers to the customer's local, achieved save after-sales time and save maintenance costs.
Cooperation with Siemens-PLC control global guarantee by Siemens.
Buy Two Machines Get This Intelligence Computer As Free!

Provide OEM、ODM

1.communication:confirm buyer's requirement.
2.Technician design:make drawing profiles and 3D machines drawing
3.determine the configuration and production
4.testing before delivery
5.packing and delivery
6.Technical guidance
7.After-sales service:Installation services for complex machines and regular customer visit

Trusted By 95800+ Companies

We are honored to cooperate extensively with many
high-quality enterprises. Through cooperation with us, they have received
strong support and achieved business breakthroughs and development.
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ISO9001 and CE Approved
We own our self-brand ztrfm, professional design team And Technicians.
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Countries Clients
Popular products with users and highly praised.
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One-Stop Solutions
from accessories to molding machines, solving the complexity of your procurement.
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Engineer Team
We have strong engineer team of more 20 People, we will give more accurate and fast solution.