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Cable Tray Roll Forming Machine – Automatic High-Precision Cable Tray Production Line
沧州中拓滚压成型机械有限公司来自中国河北。它是一家致力于设计和制造的制造商。
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电缆桥架成型机
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电缆桥架成型机
电缆桥架滚压成型机
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Description:Buy industrial cable tray roll forming machine. Auto punching + forming + cut. 0.8–2.8mm, 100–600mm width, PLC control, CE optional, factory direct.

Introduction

A cable tray roll forming machine​ is a continuous cold-roll production line that turns metal coils—galvanized steel, stainless steel, aluminum, or pre-painted steel—into finished cable trays through decoiling, leveling, punching, roll forming, and flying cut-off. It is the core equipment for manufacturers supplying perforated trays, ladder trays, solid-bottom trays, and channel trays to power, data center, rail, and commercial construction projects.

Unlike standalone bending presses, a roll forming line keeps dimensional tolerance stable at high speed and lets one machine cover multiple widths and heights through adjustable rollers and quick-change punching dies. This article explains how the machine works, what specifications matter for buyers, and how to choose the right configuration for your market.

电缆桥架滚压成型机

What Is a Cable Tray Roll Forming Machine

The machine is a non-standard customized roll former​ built around your tray profile drawing, material thickness, and daily output target. A standard automatic line contains:

Hydraulic decoiler (5–8 ton capacity)

Precision leveling unit

Servo feeder + hydraulic punch press with custom dies

Main roll forming stand (18–22 stations)

PLC + HMI touch screen control

Flying cut-off saw or hydraulic shear

Run-out conveyor and stacking table

Production flow: Decoiling → Leveling → Servo feeding → Punching → Roll forming → Flying cut → Collection.

电缆桥架滚压成型机

主要技术规格  

The table below reflects common export configurations. All values are customizable against your profile and workshop voltage.

参数 Standard Range Buyer Note
材料厚度 0.8 – 2.8 mm Covers light-duty to heavy-duty trays
Tray width 100 – 600 mm (adjustable) One line replaces multiple fixed-width machines
Tray height 30 – 150 mm (adjustable) Side-rail height changed without new rollers
成型速度 6 m/min (with punch) / 16 m/min (no punch) Punching speed protects hole accuracy
Forming stations 18 – 22 sets More stations = less spring-back
滚筒材料 GCr15 / 45# steel, HRC 58–62 5–8 year roller life under normal maintenance
Main motor 11 – 22 kW Sized by thickness and width
Cut-off tolerance ±1.0 mm (±0.5 mm servo) Reduces scrap rate
Control Siemens / Delta PLC + HMI Stores 20–50 size recipes
Power supply 380V/50Hz or local standard Voltage customized per country

These numbers directly affect scrap rate, labor count, and payback period. A tray maker running 8 hours/day at 10 m/min on 200-mm trays can output roughly 4.8 km of tray daily before punching downtime.

电缆桥架滚压成型机

Types of Cable Trays You Can Produce

With corresponding punching dies and roller sets, the same line can make:

Perforated cable tray​ – ventilation holes, standard in commercial buildings

Solid bottom tray​ – for fragile fiber optic cables

Ladder tray​ – rungs punched before forming, used in heavy industrial plants

Channel / C-profile tray​ – smaller cable runs in HVAC and warehouse

Wire mesh tray​ – only if equipped with dedicated weld/mesh module (optional)

Switching width usually takes 10–30 minutes; switching height or hole pattern takes 30–90 minutes with quick-change dies.

cable tray forming machine 4 1786518477

Why Roll Forming Beats Press Brake Production

A press brake bends tray sections one piece at a time. A roll former runs coil continuously.

Labor: 1 operator manages 2–3 lines via PLC recipes

Tolerance: ±0.5 mm length control vs manual ±2 mm

Speed: 6–16 m/min vs 1–3 pieces/min on brake

Tooling cost: adjustable rollers beat dozens of fixed dies

Surface: no scratch marks from repeated clamping

For any order above 5,000 meters/month, roll forming cuts unit cost by 20–35% after the first year.

电缆桥架滚压成型机

Application Markets

Finished trays serve:

Industrial factories and power plants

Data centers and server rooms

Rail transit, metro, and airport projects

Solar PV and wind farm cable routing

Commercial towers, hospitals, and campuses

Oil, gas, and petrochemical sites (with stainless or hot-dip material)

Because global buyers follow different norms (BS EN 61537, NEMA VE, IEC), the machine can be tuned for hole pitch, side height, and grounding lip per destination market.

电缆桥架滚压成型机

How to Choose the Right Machine Configuration

Ask yourself four questions before requesting a quote:

What thickness do my clients order most?​ If 80% is 1.0–1.5 mm, do not overpay for 2.8 mm structure.

How many widths must I switch daily?​ Frequent change → auto width adjustment rack.

Is hole pattern complex?​ Center holes + side slots → servo feed + 315T press.

What is local voltage?​ Middle East 415V/60Hz, EU 400V/50Hz, US 480V/60Hz—confirm before production.

A good supplier sends a workshop layout drawing​ and confirms roller pass design from your CAD profile, not just a generic photo.

电缆桥架滚压成型机

FAQ  

Q: Can one machine make both ladder and perforated trays?​

A: Yes, if you buy interchangeable punching dies and adjustable roller spacers. Ladder trays need rung punching before forming; perforated trays need slot/hole dies.

Q: What is the smallest width the machine handles?​

A: Standard lines start at 100 mm. Below 100 mm, a separate small-channel line is more economical.

Q: Do you provide PLC recipe saving?​

A: Siemens/Delta PLC stores 20–50 size settings. Operator selects recipe, machine auto-adjusts rollers driven by motor.

Q: How long does installation take abroad?​

A: 5–7 days with our remote guidance; 10–14 days if engineer visits (visa permitting).

Q: Is stainless steel 304 formable on this line?​

A: Yes, with polished GCr15 rollers and reduced speed (4–6 m/min) to avoid surface marks.

结论

A cable tray roll forming machine is a long-life asset: 15+ year frame life, 5–8 year roller life, and payback in 8–14 months at medium volume. Choose specifications from your real order mix, not the max catalogue number. Send your tray drawing, thickness, and daily meter target to get a tailored line layout.

为什么选择我们?

我们是国家级高新技术企业。公司通过了 ISO9001 质量体系认证、欧洲 CE 安全认证、北美 CAS 认证等。我们拥有丰富的出口贸易经验,了解不同国家客户的需求。 同时,我们还能为客户提供满意的设计方案。我们的机器已出口到 150 多个国家,并与客户建立了长期稳定的合作关系,赢得了客户的一致好评。
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通过 360° VR 系统访问中拓,沧州中拓成立于 2014 年,致力于设计和制造不同类型的冷弯成型机。我们提供 ODM、OEM 和一站式服务。原材料、机械和配件均可从我们这里购买。
通过 360° VR 系统参观中拓,沧州中拓成立于 2004 年,致力于设计和制造各种类型的冷弯成型机。我们提供 ODM、OEM 和一站式服务。原材料、机械和配件均可从我们这里购买。

OEM/ODM 和定制一站式服务

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全面的售后服务支持

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生产监控中的智能化: 实时监控,防止生产异常。
智能提醒: 异常提醒、机器维护提醒等。- 有效延长机器的使用寿命。
智能售后: 真正实现远程控制售后,无需派工程师到客户当地,达到了节省售后时间和节约维护成本的目的。
与 Siemens-PLC 合作,由 Siemens 提供全球控制保障。
买两台机器送这台智能电脑!

提供 OEM、ODM

1.沟通:确认买方要求。
2.技术人员设计:绘制型材图和 3D 机器图
3.确定配置和生产
4.交货前测试
5.包装和交付
6.技术指导
7.售后服务:复杂机器的安装服务和定期客户回访

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