
超过 24 年的经验和国际标准知识、
技术变革与工业系统,我们致力于
为 Seds 的尊贵客户提供最佳和经济的解决方案。
技术变革与工业系统,我们致力于
为 Seds 的尊贵客户提供最佳和经济的解决方案。
Cable Tray Roll Forming Machine – Automatic High-Precision Cable Tray Production Line
沧州中拓滚压成型机械有限公司来自中国河北。它是一家致力于设计和制造的制造商。
不同类型的冷弯成型机。我们是一家历史悠久的工厂,自 2006 年以来一直从事冷弯成型机的设计和制造。我们能生产的机器包括:屋面瓦成型机、CZ 檩条成型机、轻钢龙骨成型机、金属压花机、门系统成型机、天花板系统成型机、高频焊管机、分切生产线、定长切割生产线、货架系统成型机、地板装饰板成型机、彩石瓦生产线、热贴膜机等。
不同类型的冷弯成型机。我们是一家历史悠久的工厂,自 2006 年以来一直从事冷弯成型机的设计和制造。我们能生产的机器包括:屋面瓦成型机、CZ 檩条成型机、轻钢龙骨成型机、金属压花机、门系统成型机、天花板系统成型机、高频焊管机、分切生产线、定长切割生产线、货架系统成型机、地板装饰板成型机、彩石瓦生产线、热贴膜机等。
如需了解更多信息、交货时间和价格,请给我们发邮件!
Description:Buy industrial cable tray roll forming machine. Auto punching + forming + cut. 0.8–2.8mm, 100–600mm width, PLC control, CE optional, factory direct.
Introduction
A cable tray roll forming machine is a continuous cold-roll production line that turns metal coils—galvanized steel, stainless steel, aluminum, or pre-painted steel—into finished cable trays through decoiling, leveling, punching, roll forming, and flying cut-off. It is the core equipment for manufacturers supplying perforated trays, ladder trays, solid-bottom trays, and channel trays to power, data center, rail, and commercial construction projects.
Unlike standalone bending presses, a roll forming line keeps dimensional tolerance stable at high speed and lets one machine cover multiple widths and heights through adjustable rollers and quick-change punching dies. This article explains how the machine works, what specifications matter for buyers, and how to choose the right configuration for your market.
What Is a Cable Tray Roll Forming Machine
The machine is a non-standard customized roll former built around your tray profile drawing, material thickness, and daily output target. A standard automatic line contains:
Hydraulic decoiler (5–8 ton capacity)
Precision leveling unit
Servo feeder + hydraulic punch press with custom dies
Main roll forming stand (18–22 stations)
PLC + HMI touch screen control
Flying cut-off saw or hydraulic shear
Run-out conveyor and stacking table
Production flow: Decoiling → Leveling → Servo feeding → Punching → Roll forming → Flying cut → Collection.
主要技术规格
The table below reflects common export configurations. All values are customizable against your profile and workshop voltage.
| 参数 | Standard Range | Buyer Note |
| 材料厚度 | 0.8 – 2.8 mm | Covers light-duty to heavy-duty trays |
| Tray width | 100 – 600 mm (adjustable) | One line replaces multiple fixed-width machines |
| Tray height | 30 – 150 mm (adjustable) | Side-rail height changed without new rollers |
| 成型速度 | 6 m/min (with punch) / 16 m/min (no punch) | Punching speed protects hole accuracy |
| Forming stations | 18 – 22 sets | More stations = less spring-back |
| 滚筒材料 | GCr15 / 45# steel, HRC 58–62 | 5–8 year roller life under normal maintenance |
| Main motor | 11 – 22 kW | Sized by thickness and width |
| Cut-off tolerance | ±1.0 mm (±0.5 mm servo) | Reduces scrap rate |
| Control | Siemens / Delta PLC + HMI | Stores 20–50 size recipes |
| Power supply | 380V/50Hz or local standard | Voltage customized per country |
These numbers directly affect scrap rate, labor count, and payback period. A tray maker running 8 hours/day at 10 m/min on 200-mm trays can output roughly 4.8 km of tray daily before punching downtime.
Types of Cable Trays You Can Produce
With corresponding punching dies and roller sets, the same line can make:
Perforated cable tray – ventilation holes, standard in commercial buildings
Solid bottom tray – for fragile fiber optic cables
Ladder tray – rungs punched before forming, used in heavy industrial plants
Channel / C-profile tray – smaller cable runs in HVAC and warehouse
Wire mesh tray – only if equipped with dedicated weld/mesh module (optional)
Switching width usually takes 10–30 minutes; switching height or hole pattern takes 30–90 minutes with quick-change dies.
Why Roll Forming Beats Press Brake Production
A press brake bends tray sections one piece at a time. A roll former runs coil continuously.
Labor: 1 operator manages 2–3 lines via PLC recipes
Tolerance: ±0.5 mm length control vs manual ±2 mm
Speed: 6–16 m/min vs 1–3 pieces/min on brake
Tooling cost: adjustable rollers beat dozens of fixed dies
Surface: no scratch marks from repeated clamping
For any order above 5,000 meters/month, roll forming cuts unit cost by 20–35% after the first year.
Application Markets
Finished trays serve:
Industrial factories and power plants
Data centers and server rooms
Rail transit, metro, and airport projects
Solar PV and wind farm cable routing
Commercial towers, hospitals, and campuses
Oil, gas, and petrochemical sites (with stainless or hot-dip material)
Because global buyers follow different norms (BS EN 61537, NEMA VE, IEC), the machine can be tuned for hole pitch, side height, and grounding lip per destination market.
How to Choose the Right Machine Configuration
Ask yourself four questions before requesting a quote:
What thickness do my clients order most? If 80% is 1.0–1.5 mm, do not overpay for 2.8 mm structure.
How many widths must I switch daily? Frequent change → auto width adjustment rack.
Is hole pattern complex? Center holes + side slots → servo feed + 315T press.
What is local voltage? Middle East 415V/60Hz, EU 400V/50Hz, US 480V/60Hz—confirm before production.
A good supplier sends a workshop layout drawing and confirms roller pass design from your CAD profile, not just a generic photo.
FAQ
Q: Can one machine make both ladder and perforated trays?
A: Yes, if you buy interchangeable punching dies and adjustable roller spacers. Ladder trays need rung punching before forming; perforated trays need slot/hole dies.
Q: What is the smallest width the machine handles?
A: Standard lines start at 100 mm. Below 100 mm, a separate small-channel line is more economical.
Q: Do you provide PLC recipe saving?
A: Siemens/Delta PLC stores 20–50 size settings. Operator selects recipe, machine auto-adjusts rollers driven by motor.
Q: How long does installation take abroad?
A: 5–7 days with our remote guidance; 10–14 days if engineer visits (visa permitting).
Q: Is stainless steel 304 formable on this line?
A: Yes, with polished GCr15 rollers and reduced speed (4–6 m/min) to avoid surface marks.
结论
A cable tray roll forming machine is a long-life asset: 15+ year frame life, 5–8 year roller life, and payback in 8–14 months at medium volume. Choose specifications from your real order mix, not the max catalogue number. Send your tray drawing, thickness, and daily meter target to get a tailored line layout.
为什么选择我们?
OEM/ODM 和定制一站式服务
全面的售后服务支持

提供 OEM、ODM
1.沟通:确认买方要求。
2.技术人员设计:绘制型材图和 3D 机器图
3.确定配置和生产
4.交货前测试
2.技术人员设计:绘制型材图和 3D 机器图
3.确定配置和生产
4.交货前测试
5.包装和交付
6.技术指导
7.售后服务:复杂机器的安装服务和定期客户回访
6.技术指导
7.售后服务:复杂机器的安装服务和定期客户回访


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大力支持,实现了业务的突破和发展。
优质企业。通过与我们的合作,他们获得了
大力支持,实现了业务的突破和发展。
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