Our metal deck roll forming machine is a heavy-duty, fully automatic cold roll forming unit specially designed for mass production of high-strength steel floor deck panels, also known as composite floor decks. As a core structural component for steel structure buildings, these panels act as a permanent formwork for concrete pouring and bear the load of floor slabs during construction, widely used in high-rise buildings, industrial workshops, warehouses, commercial complexes and bridge infrastructure projects worldwide. The machine integrates coil uncoiling, precision leveling, roll forming, synchronous punching, flying shear cutting and automatic stacking into a seamless, fully automated workflow, delivering stable, efficient and high-precision production solutions for global steel structure and building material enterprises.

Основные преимущества и ключевые особенности

Professional Load-Bearing Forming Design, Superior Structural Strength

This machine is equipped with a specially designed multi-stage forming roller system, which accurately forms standard metal deck profiles with reinforced ribs, including 688 type, 720 type, 750 type, B deck and other mainstream global specifications. The unique ribbed structure greatly improves the panel’s load-bearing capacity and bending resistance, ensuring stable support during concrete pouring and long-term structural stability after forming. The formed panels feature high rigidity, light weight and strong compressive performance, effectively reducing the overall weight of steel structure buildings while enhancing structural safety, fully complying with international steel structure building standards.

Heavy-Duty Integrated Frame, Long-Term Durable Operation

Built for continuous industrial production, the main frame adopts thickened high-strength welded steel plate with overall annealing treatment, featuring ultra-high rigidity, excellent shock resistance and zero deformation even under 24-hour high-load operation. All forming rollers are forged from high-grade 45# carbon steel, processed by precision grinding and hard chrome plating, with exceptional wear resistance and pressure resistance, extending mold service life by over 3 times compared with ordinary rollers. The precision gearbox and chain transmission system runs smoothly with low noise and minimal wear, guaranteeing a low failure rate and reduced downtime for enterprises.

Fully Automatic Flying Shear System, Ultra-High Production Efficiency

Equipped with a PLC intelligent touch screen control system, hydraulic uncoiler and high-precision servo feeding system, the machine realizes fully unmanned automatic production with a stable working speed of 8-25m/min, perfectly adapting to large-scale batch production. The core highlight is the automatic flying shear cutting function, which achieves fixed-length cutting without stopping the production line, greatly improving production efficiency compared with traditional static cutting. Operators can set production length, quantity and punching parameters with one click, reducing manual labor input by over 60% and shortening order delivery cycles significantly.

High-Precision Forming, Strict Tolerance Control

Driven by imported servo motors and high-precision positioning encoders, the machine controls product size tolerance within ±0.5mm, ensuring every finished metal deck panel has uniform dimensions, straight edges and consistent rib spacing. The synchronous punching system accurately forms connection holes and ventilation slots without burrs or deformation, making on-site lifting, splicing and construction quick and convenient. Finished panels have smooth surfaces, no cracks or distortion, with stable quality that meets the strict requirements of high-rise and large-scale steel structure projects.

Широкая совместимость материалов и спецификаций

This machine is highly adaptable to various heavy-duty metal coil materials, including hot-dip galvanized steel, galvanized steel, aluminum-zinc coated steel and high-strength low-alloy steel, with a material thickness range of 0.7mm-2.0mm, covering all mainstream raw material specifications for metal floor decks in the global market. It supports production of standard and customized deck profiles, with adjustable width and length to match different regional building codes and project-specific load-bearing needs, realizing one machine for multi-purpose use and expanding product categories for manufacturers.

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