Cable Tray Forming Machine

케이블 트레이 롤 성형기

Cable Tray Forming Machine

Cable Tray Forming Machine

케이블 트레이 롤 성형기

This full-automatic cable tray roll forming machine is specially customized for EU & EEA market, fully compliant with EU CE certification (MD/LVD/EMC Directive), ErP energy efficiency regulation, and compatible with EN 61537, EN 13501, EN ISO 12944 European cable tray manufacturing standards. The whole line can produce qualified European-standard cable trays, ladder trays, closed trunking, fire-resistant cable trays with complete electrical continuity, rounded edge and high load performance, widely used in European commercial buildings, industrial plants, port coastal, chemical and subway engineering projects.

Core Difference vs Ordinary Domestic Forming Machine

Core EU Compliance Features

Full CE Certified Whole Machine

Comply with 2006/42/EC Machinery Directive, 2014/35/EU Low Voltage Directive, 2014/30/EU EMC Electromagnetic Compatibility Directive; implement EN 60204-1, EN ISO 13849 functional safety standards. Complete official documents included: EU DoC Declaration of Conformity, machine risk assessment report, English electrical drawings, operation & maintenance manual, spare parts catalogue.

European Standard Power & Electric Configuration

Standard industrial power supply: 3-phase 400V/50Hz; control loop DC24V. Adopt original Siemens / Schneider / ABB European brand electric components; electric control cabinet IP54 waterproof & dustproof, equipped with EMC filter, shielded cable, equipotential grounding copper bar to avoid factory electromagnetic interference. Standard split circuit protection, leakage protection and main isolating switch.

PLd Grade Safety Protection System

Dual-side emergency stop buttons with self-locking reset function (no automatic restart); safety light curtain & interlocking safety doors for punching, rolling and flying shearing dangerous zones; full closed protective cover for rotating shafts, gears and transmission parts; anti-falling clamp for high-pressure hydraulic pipeline, meeting European factory workplace safety audit.

Processing & Forming Technical Advantages (Match EN 61537 Tray Standard)

High Precision Tolerance Control

Tray width & height tolerance: ±0.5mm; fixed cutting length error ≤±1mm per meter; straightness within 3m ≤1.5mm. Adopt integrated gantry frame and thickened roll shaft (70-85mm), 18-26 passes progressive bending design to eliminate material rebound, ensure finished tray assembly interchangeability for European standard fittings.

Mandatory Rounded Burr-free Edge Forming

Custom quenched rolling dies with R≥0.5mm rounded corner, no sharp cutting edge on bending & punching section. Effectively prevent cable insulation damage, fully pass EN 61537 mechanical safety test, exclusive process different from ordinary domestic forming machines.

Special Punching for EU Electrical Continuity

Servo on-line flying punching without machine stop, integrated molding three types of standard holes: bottom heat dissipation long holes, side splicing holes, reserved grounding bolt holes. Guarantee whole-tray grounding resistance ≤50mΩ, meet EU mandatory equipotential connection requirements for metal cable trays.

Adaptable European Raw Material Thickness & Material

Stable processing range: 1.0mm-2.0mm galvanized steel, pre-galvanized steel, 304/316 stainless steel. Support C1-C5 anti-corrosion grade tray production; 7-9 roller precision leveling structure to eliminate coil internal stress, ensure finished tray deflection within 1/200 span for EU load grade test.

Automation & EU Environmental Standard

High Automatic Integrated Production Line

Whole line configuration: uncoiler → leveling unit → servo punching unit → roll forming unit → servo tracking flying shear → automatic stacking system. 10-inch English HMI touch screen, built-in European tray parameter formula, one-click size switching. Support Ethernet remote fault diagnosis, reduce overseas after-sales cost. Electric servo width adjustment, 10-minute fast specification replacement for 100-600mm European standard trays.

ErP Energy-saving & Low Noise Design

Closed oil-bath gearbox transmission instead of open chain, operating noise ≤75dB compliant with EU workshop noise regulation; variable hydraulic plunger pump with intermittent pressure relief, energy-saving and low consumption.

On-site Environmental Compliance

Full machine heavy epoxy anti-corrosion spraying; stainless steel fasteners and hydraulic valve blocks; centralized oil collecting tray and dust collecting port for punching station, prevent oil pollution, meet European factory environmental inspection standards.

Producible European Standard Products

EN 61537 Perforated Cable Tray (C1/C2 indoor commercial use)

EN 61537 Ladder Cable Tray (industrial heavy-duty project)

EN 50085 Closed Cable Trunking

EN 13501 B-s1,d0 Fire-resistant Cable Tray (plate thickness ≥2.0mm)

C3/C4/C5 Anti-corrosion Heavy-duty Tray for coastal & chemical plant

Basic Machine Parameter

Suitable Material: GI, HDG, 304/316 Stainless Steel

Material Thickness: 1.0mm – 2.0mm

Tray Width Range: 100mm – 600mm (customizable)

Forming Speed: 6-12m/min

Control System: Siemens PLC + English Touch Screen