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Hat Channel Roll Forming Machine：Metal Furring Hat Purlin Forming Line
다양한 유형의 냉간 압연 성형기. 우리는 2006 년부터 롤 성형 기계의 설계 및 제조에 종사하는 오랜 역사를 가진 공장입니다. 우리가 생산할 수있는 기계에는 지붕 타일 제조 기계, cz 도리 제조 기계, 경강 용골 제조 기계, 금속 엠보싱 기계, 도어 시스템 성형 기계, 천장 시스템 성형 기계, 고주파 파이프 용접기, 슬리 팅 라인, 절단 길이 라인, 선반 시스템 성형 기계, 바닥 데크 성형 기계, 컬러 석재 타일 생산 라인, 핫 라미네이팅 필름 기계 등이 있습니다.
Automatic Hat Channel Roll Forming Machine for ceiling furring & wall stud hat purlin production. Custom profile, PLC control, CE optional. Get quote now!
Hat Channel Roll Forming Machine – Automatic Metal Furring & Hat Purlin Forming Line
The Hat Channel Roll Forming Machine (also called hat purlin forming machine or metal furring channel roll former) is a fully automatic production line designed to continuously form galvanized steel or pre-painted coils into hat-shaped metal profiles. These hat channels are widely used as ceiling furring channels, drywall partition studs, roof purlins, and light-gauge steel framing supports in commercial and residential construction.
Compared with manual cutting and bending, our hat profile roll forming line delivers higher output speed, tighter dimensional tolerance (±0.2mm), and significantly reduced material waste—making it the preferred solution for steel framing manufacturers and building material distributors worldwide.
Key Features & Benefits
High-Speed Production：Line speed up to 15–40 m/min (optional servo flying cut for non-stop cutting), meeting large-volume daily output requirements.
Precision Forming：CNC-ground Cr12MoV / GCr15 rollers ensure consistent hat section geometry and straightness.
Flexible Customization：Adjustable roller sets to produce different hat channel sizes (flange height 20–50mm, web width 50–150mm+) per your profile drawing.
Smart PLC Control：Siemens/Mitsubishi PLC with touch screen HMI, auto length setting, batch counting, and fault diagnosis.
Optional In-line Punching：Hydraulic or servo punch unit for web/flange holes, reducing secondary processing.
견고한 구조：Heavy-duty welded frame with quenched & tempered transmission shafts for 24/7 continuous operation.
Typical Applications of Hat Channels
| Application | 설명 |
| Suspended Ceiling Systems | Used as furring channels to support ceiling tiles in commercial buildings |
| Drywall / Partition Walls | Provide lightweight structural framing for interior gypsum board partitions |
| Roof Purlin / Wall Girder | Low-profile alternative to C/Z purlins where closer spacing is required |
| Solar Bracket / Equipment Support | Serve as mounting rails or support members in PV racking systems |
Technical Specifications (Reference)
| Item | Parameter |
| Suitable Material | GI / GL / PPGI / Aluminum, thickness 0.3–1.2mm |
| Coil Width | 100–350mm (custom per profile drawing) |
| Uncoiler | Manual / Hydraulic 3T / 5T optional |
| Forming Stations | 10–18 stations |
| Roller Material | 45# steel polished + Chrome plated or Cr12 quenched |
| Shaft Diameter | ⌀50–⌀75mm, 45# forged steel |
| Main Motor Power | 5.5kW / 7.5kW / 11kW (as per speed requirement) |
| Cutting System | Hydraulic stop-cut or Servo flying shear with Cr12MOV blade |
| 제어 시스템 | PLC + Touch Screen (Siemens / Delta / Mitsubishi optional) |
| Line Speed | 12–25 m/min (standard); up to 40–60 m/min (high-speed type) |
| Machine Dimensions | Approx. 6,500 × 1,200 × 1,500 mm |
| Total Weight | 3,000–5,000 kg |
Specifications can be tailored to your local voltage (380V/415V/220V 50/60Hz) and target profile dimensions.
Production Line Composition
Hydraulic / Manual Decoiler：Hold and feed the steel coil
Entry Guide & Leveling Device：Align and flatten the strip before forming
(Optional) Servo Feeding & Punching Unit– Pre-punch holes as required
Main Roll Forming Mill：Progressive bending through hardened roller stations
Hydraulic / Servo Flying Cutting：Shear to preset length
Run-out / Auto Stacking Table：Collect finished hat channels
Why Choose Our Hat Purlin Roll Forming Machine?
15+ Years’ Export Experience：Machines shipped to USA, Middle East, Southeast Asia, Europe & Latin America
Strict QC：Full assembly & test run with your material before shipment
OEM / ODM Accepted：Custom profile design & logo branding supported
Frequently Asked Questions
Q: Can one machine produce different hat channel sizes?
A: Yes. By changing or adjusting rollers, our machine can form multiple hat profiles. For drastically different widths/heights, we recommend a quick-change cassette type.
Q: Do you provide profile drawings for confirmation?
A: Absolutely. We will design roller layout and send you the CAD profile drawing for approval before production.
Q: What after-sales service do you offer?
A: 12-month warranty, free spare parts in the first container, English manual & setup video, plus online support via WhatsApp/Zoom.
Q: How long is the production lead time?
A: Normally 30–45 working days after deposit received and drawing confirmed.
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3.구성 및 프로덕션 결정
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