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Hat Channel Roll Forming Machine:Metal Furring Hat Purlin Forming Line
冷間ロール成形機の異なるタイプ。私達は 2006 年以来の機械を形作るロールの設計そして製造で従事している長い歴史の工場です。私達が作り出してもいい機械は下記のものを含んでいます: 機械、機械を作る cz の母屋を作る屋根瓦機械、機械を作る軽い鋼鉄キール、金属浮彫りになる機械、機械を形作るドア システム天井システム高周波管の溶接機、ラインを切り開くこと、長さライン、機械を形作る棚システムを形作る床 Decking 機械、色の石造りのタイルの生産ライン、熱い薄板になるフィルムで形造る機械、等を切ります。
Automatic Hat Channel Roll Forming Machine for ceiling furring & wall stud hat purlin production. Custom profile, PLC control, CE optional. Get quote now!
Hat Channel Roll Forming Machine – Automatic Metal Furring & Hat Purlin Forming Line
The Hat Channel Roll Forming Machine (also called hat purlin forming machine or metal furring channel roll former) is a fully automatic production line designed to continuously form galvanized steel or pre-painted coils into hat-shaped metal profiles. These hat channels are widely used as ceiling furring channels, drywall partition studs, roof purlins, and light-gauge steel framing supports in commercial and residential construction.
Compared with manual cutting and bending, our hat profile roll forming line delivers higher output speed, tighter dimensional tolerance (±0.2mm), and significantly reduced material waste—making it the preferred solution for steel framing manufacturers and building material distributors worldwide.
Key Features & Benefits
High-Speed Production:Line speed up to 15–40 m/min (optional servo flying cut for non-stop cutting), meeting large-volume daily output requirements.
Precision Forming:CNC-ground Cr12MoV / GCr15 rollers ensure consistent hat section geometry and straightness.
Flexible Customization:Adjustable roller sets to produce different hat channel sizes (flange height 20–50mm, web width 50–150mm+) per your profile drawing.
Smart PLC Control:Siemens/Mitsubishi PLC with touch screen HMI, auto length setting, batch counting, and fault diagnosis.
Optional In-line Punching:Hydraulic or servo punch unit for web/flange holes, reducing secondary processing.
Robust Construction:Heavy-duty welded frame with quenched & tempered transmission shafts for 24/7 continuous operation.
Typical Applications of Hat Channels
| Application | 説明 |
| Suspended Ceiling Systems | Used as furring channels to support ceiling tiles in commercial buildings |
| Drywall / Partition Walls | Provide lightweight structural framing for interior gypsum board partitions |
| Roof Purlin / Wall Girder | Low-profile alternative to C/Z purlins where closer spacing is required |
| Solar Bracket / Equipment Support | Serve as mounting rails or support members in PV racking systems |
Technical Specifications (Reference)
| Item | パラメータ |
| Suitable Material | GI / GL / PPGI / Aluminum, thickness 0.3–1.2mm |
| Coil Width | 100–350mm (custom per profile drawing) |
| Uncoiler | Manual / Hydraulic 3T / 5T optional |
| Forming Stations | 10–18 stations |
| Roller Material | 45# steel polished + Chrome plated or Cr12 quenched |
| Shaft Diameter | ⌀50–⌀75mm, 45# forged steel |
| Main Motor Power | 5.5kW / 7.5kW / 11kW (as per speed requirement) |
| Cutting System | Hydraulic stop-cut or Servo flying shear with Cr12MOV blade |
| 制御システム | PLC + Touch Screen (Siemens / Delta / Mitsubishi optional) |
| Line Speed | 12–25 m/min (standard); up to 40–60 m/min (high-speed type) |
| 機械寸法 | Approx. 6,500 × 1,200 × 1,500 mm |
| Total Weight | 3,000–5,000 kg |
Specifications can be tailored to your local voltage (380V/415V/220V 50/60Hz) and target profile dimensions.
Production Line Composition
Hydraulic / Manual Decoiler:Hold and feed the steel coil
Entry Guide & Leveling Device:Align and flatten the strip before forming
(Optional) Servo Feeding & Punching Unit– Pre-punch holes as required
Main Roll Forming Mill:Progressive bending through hardened roller stations
Hydraulic / Servo Flying Cutting:Shear to preset length
Run-out / Auto Stacking Table:Collect finished hat channels
Why Choose Our Hat Purlin Roll Forming Machine?
15+ Years’ Export Experience:Machines shipped to USA, Middle East, Southeast Asia, Europe & Latin America
Strict QC:Full assembly & test run with your material before shipment
OEM / ODM Accepted:Custom profile design & logo branding supported
Frequently Asked Questions
Q: Can one machine produce different hat channel sizes?
A: Yes. By changing or adjusting rollers, our machine can form multiple hat profiles. For drastically different widths/heights, we recommend a quick-change cassette type.
Q: Do you provide profile drawings for confirmation?
A: Absolutely. We will design roller layout and send you the CAD profile drawing for approval before production.
Q: What after-sales service do you offer?
A: 12-month warranty, free spare parts in the first container, English manual & setup video, plus online support via WhatsApp/Zoom.
Q: How long is the production lead time?
A: Normally 30–45 working days after deposit received and drawing confirmed.
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充実したアフターサービス

OEM、ODMの提供
2.技術者の設計: デッサンのプロフィールおよび 3D 機械デッサンを作って下さい
3.構成と生産を決定する
4.納品前テスト
6.技術指導
7.アフターサービス:複雑な機械の設置サービスと定期的な顧客訪問


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