Cable Tray Forming Machine

ماكينة تشكيل علبة الكابلات

Cable Tray Forming Machine

Cable Tray Forming Machine

ماكينة تشكيل علبة الكابلات

Russian Style Cable Tray Roll Forming Machine：GOST-Type Perforated & Ladder Tray Line

الوصف:Buy Russian style cable tray roll forming machine for perforated, ladder and trough trays. GOST-type sizes, 380V/50Hz or 415V, 0.8–3.0mm galvanized steel, PLC auto line for Russia & CIS.

The Russian style cable tray roll forming machine is a full-automatic cold roll forming line engineered for plants supplying cable support systems to the Russian and CIS market. Unlike a generic cable tray machine, this model is calibrated to GOST R 52868-type dimensions, Russian preference for perforated trays, ladder trays and trough trays, and local factory conditions such as 380V/50Hz or 415V three-phase power, low-temperature workshops, and galvanized coil stock.

It converts galvanized steel, cold-rolled steel or stainless coil into finished trays in one pass: uncoiling → leveling → servo feeding → punching → roll forming → flying shear → stacking.

Why “Russian Style” Is Not Just a Marketing Word

Russian EPC contractors and tray distributors usually ask for:

Perforated side rails with standard hole patterns for coupling and fixing

Ladder trays (LT / NL type)​ with stiffened side members for long spans

Trough/solid-bottom trays​ for cable protection in industrial rooms

Tray widths roughly 100–600 mm, heights 50–150 mm, thickness 0.8–3.0 mm

Compatibility with GOST R 52868-2021​ tray terminology and typical local drawings

Our machine does not force Russian buyers to re-engineer your tray. The roller flower, punch die and cut length are set to match local profile drawings.

Production Process

Hydraulic decoiler​ – 3–10 t coil capacity

Leveling unit​ – removes coil camber

Servo feeder + hydraulic punch​ – side holes, joint holes, bottom ventilation holes

Main roll forming stands​ – 14–20 stations, Cr12MoV rollers HRC 58–62

Flying hydraulic shear​ – cut while running, ±0.5 mm length tolerance

Outfeed conveyor + stacker​ – auto counting and bundling

One operator can manage the line with PLC touch screen (English/Russian UI).

Technical Parameters (Typical 0.8–3.0 mm Model)

Parameters are adjustable per customer profile drawing.

Types of Russian-Style Trays Produced

Perforated cable tray​ – ventilated, for cable plants, data centers, oil & gas rooms

Ladder cable tray​ – high load, long span, outdoor and tunnel use

Trough/solid tray​ – dust-protected version for instrument cable

Custom GOST-type sections​ – send your DWG/PDF, we match roller flower

Market Fit: Russia & CIS

This line is built for:

Cable tray factories in Moscow, St. Petersburg, Kazan, Novosibirsk

EPC sub-suppliers for power stations, metro, oil refinery, mining

Distributors replacing imported Turkish/Chinese trays with local production

Plants needing one machine, multiple tray sizes

We supply voltage adaptation, Russian-language HMI, winter-grade hydraulic oil option, and GOST-type nameplate​ on request.

FAQ

Q1: Can one machine make both ladder and perforated tray?

Yes. With quick-change roller cassettes and adjustable punch dies, the same line switches between perforated tray, ladder tray and trough tray in 30–60 minutes.

Q2: Do you support Russian 415V / 50Hz?

Yes. Default is 380V/50Hz three-phase, but we configure transformer, motor rating and PLC inputs for 415V or 220V control per Russian panel standard.

Q3: Is GOST certification included for the machine?

Machine can be supplied with EAC/CU-TR supporting documents on request. GOST R 52868 applies to the finished tray, not the roll former; we tune the line so your tray matches that standard.

Q3: What coil thickness is best for Russian galvanized tray?

Most Russian buyers run 1.2–2.0 mm galvanized for perforated tray, 1.5–3.0 mm for ladder side rail. We recommend 0.8–3.0 mm universal model.

Q4: How many workers needed?

1–2 workers: one for coil loading/unloading, one for quality check and HMI. Full auto mode runs without manual forming.

الخاتمة

The Russian style cable tray roll forming machine is not a renamed universal line. It is tuned for GOST-type tray geometry, Russian power supply, galvanized coil behavior, and local project specs. For tray manufacturers targeting Russia, Belarus, Kazakhstan or Uzbekistan, it reduces import dependence and shortens lead time.