This equipment, independently designed, developed, and manufactured by our company, processes hot-rolled and cold-rolled steel strips through guided feeding, flattening, punching, cutting, and precision roll folding. The computerized control panel enables flexible hole punching for angle steel and high-speed forming, significantly reducing labor hours and costs. With stringent quality control standards and multiple patents for its innovative design, we lead the domestic industry in both technology and quality.

Technical features: D2 material rollers, large column-type forming structure, precision linear guide rails, and left-side integrated offset system enable rapid interchangeability of any specifications. This minimizes manual intervention, boosts production efficiency, and prevents non-standard plate shapes during manufacturing. The system integrates a plate feeding and leveling mechanism, a flat plate punching and shearing unit before forming, and a computer-controlled host machine with infinite-speed rapid model switching. This achieves complete automation throughout the production process.

Advantages of the C Steel Forming Machine

Specifications and Time: Automatic rapid conversion (computer-controlled fixed-length, fixed-hole, cutting, and reshaping) completes any millimeter-based specification adjustment in 5 minutes.

Forming line speed: 30 meters per minute.

C Steel Forming Machine device unit composition

Feeding and conveying leveling, computerized intelligent fixed-length punching, flat sheet shearing system-rolling forming main machine

C Steel Forming Machine Device host configuration parameters

1.Control system: Mitsubishi PLC and frequency converter, industrial PC as the host computer, capable of storing machining data

2.Low voltage electrical: Chint

3.Power source: 30KW TYZJ motor (main motor)

4.Processing strip thickness: 2.0~3.0mm

5.Horizontal punching hole spacing: 400mm

6.Plate length: 1500mm-45000mm

7.Rolling passes: 16 passes for the main machine

8.Machine structure: The structure of the continuous archway

9.Roller material: 2 vacuum hardening treatment

10.The shaft has a diameter of 60mm and is made of 40Cr steel with quenched and tempered treatment.

11.Electric tension:380V,60Hz,3 phase

Description of the components of the equipment

Configuration parameters for hydraulic loading rack:

a.Maximum load: 6T

b.Inner diameter of the coil: φ600 mm to φ500mm

c.Roller rack φ1600 mm (max)

d.Roll width: 250mm–650mm

e.Liquid station power: 5.5

Parameters of leveling system

Number of leveling rolls: 5

The diameter of the leveling roller is φ110mm.

Correcting power roll: 3 rolls

Parameters of Hydraulic Punching Machine

Maximum perforated plate thickness: (3mm)

The range of the transverse adjustment of the punching hole is 45~400mm.

Custom: Five punch groups.

The chiller is optional.

Parameters of the hydraulic cutting device

Maximum shear plate thickness: (3mm)

Effective cutting width of work piece: 350mm

Hydraulic system parameters

Hydraulic station power: 15KW

Control element: TYHD

Requirements for the strip steel material to be processed

1.The steel plate has uniform material, the tolerance of plate thickness is less than ±0.2mm, the tolerance of plate width is less than 1mm, and the side bend of the plate is less than 1mm (based on 5m).

2.The steel plate surface must be smooth without raised hard spots (e.g., oil stains, dust, welds, or gas-cut edges). Material specifications:

Layout

The layout of the equipments

Required precision

Other requirements for the equipment

1.The supplier shall provide the trial materials for equipment testing prior to shipment.

2.Set a password for the control cabinet (but inform the ordering party)

3.Provide the installation manual, names of consumables, specifications, or drawings.

4.The exterior of the equipment (including the archway) and the interior of the control system must not display the supplier’s logo or contact information.

5.Warning signs shall be posted at the hazard source location.