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Pallet Rack Beam Roll Forming Machine for Warehouse Shelving Production
different types of cold roll forming machines. We are a factory with a long history, engaged in the design and manufacture of roll forming machines since 2006. The machines we can produce include: roof tile making machine, cz purlin making machine, light steel keel making machine, metal embossing machine, door system forming machine, ceiling system forming machine, high frequency pipe welding machine, slitting line, cut to length line, shelf system forming Machine, floor decking forming machine, color stone tile production line, hot laminating filmed machine,etc.
Pallet Rack Beam Roll Forming Machine for Warehouse Shelving Production
Description:Automatic pallet rack beam roll forming machine for box, step and C beams. PLC control, inline punching, high-speed forming for warehouse racking manufacturers.
Our pallet rack beam roll forming machine is built for storage-equipment manufacturers that need repeatable accuracy, fast changeovers, and lower labor cost when producing box beams, step beams, C beams and other racking profiles. The line integrates decoiling, leveling, inline punching, cold roll forming, flying cutting and optional lock-seam or welding into one automated workflow—ideal for pallet racking, industrial shelving and logistics warehouse projects.
What Is a Pallet Rack Beam Roll Forming Machine?
It is a cold roll forming line that turns galvanized steel, cold-rolled steel or high-strength steel strip into finished rack beams. Instead of cutting and welding separate parts manually, the machine forms the profile continuously, punches connection holes and mounting slots in sync, and cuts to length with tight tolerance. The result is a straight, uniform beam that fits upright frames quickly during rack assembly.
Key Features That Matter to Buyers
Automatic PLC control: touch-screen setup, recipe storage for different beam sizes, fewer operator errors.
Inline servo punching: connector holes, slot holes and logo holes punched in sync with forming.
Quick size changeover: adjustable beam height/width depending on design; reduced manual roller change.
High forming speed: stable output for batch production, not just prototype samples.
Tight tolerance: consistent hole pitch and profile geometry for easy rack assembly.
Robust frame: welded stand construction for continuous industrial operation.
Custom profile support: box beam, step beam, C beam, P beam per customer drawing.
How the Production Line Works
Hydraulic/manuel decoiler — unwinds steel coil safely and steadily.
Leveling feeder — removes coil camber and guides strip into the rolls.
Servo punching station — punches holes before or during forming, based on profile.
Roll forming stands — gradually shapes the beam section with calibrated rollers.
Flying shear cutting — cuts to set length without stopping the line.
Lock-seam / welding unit — closes C sections into box beams or finishes seam joint.
Run-out table / stacking — collects finished beams for packing.
Technical Specifications
| Parameter | Standard range / option |
| Applicable profile | Box beam, step beam, C beam, P beam, shelf beam |
| Material | Galvanized steel, cold-rolled steel, high-strength steel |
| Thickness | 1.0–3.5 mm, customizable |
| Beam height/width | According to profile drawing |
| Forming speed | 10–20 m/min, adjustable |
| Punching | Servo inline punching, custom hole pattern |
| Cutting | Hydraulic flying shear, burr-controlled |
| Control | PLC + HMI touch screen |
| Drive | Chain or gearbox, servo optional |
| Tolerance | ±0.8 mm typical, profile-dependent |
| Power | 30–55 kW depending on configuration |
| Language/PLC brand | Customizable for export market |
Parameters are configurable. Send your profile drawing and monthly output target for a confirmed line layout.
Applications
Pallet racking systems: selective racks, drive-in racks, double-deep racks
Warehouse storage: logistics centers, distribution hubs, cold storage racking
Industrial shelving: factory stores, automotive parts storage, spare-parts racks
Retail & supermarket shelves: medium-duty display and backroom storage
AS/RS projects: high-precision beams for automated warehouse systems
Why Choose This Machine for Export Production
Buyers do not only compare price; they compare uptime, scrap rate, changeover time and after-sales response. Our design focuses on stable batch quality and easy maintenance: branded electrical components, modular roller stations, clear wiring layout, and remote troubleshooting support. Machines can be supplied with CE documentation, English/Spanish/French/Russian HMI language, and commissioning guidance for overseas factories.
We also help customers standardize their racking profiles so one line can produce multiple beam sizes—reducing equipment investment and workshop footprint.
Customization & Integration
Profile redesign and sample beam trial before production
Inline punching for specific upright connectors
Auto width/height adjustment version for multi-size production
Laser marking or embossing unit
Automatic stacking and strapping downstream
Voltage, PLC brand and label customization for target market
Packaging, Shipping & Support
Export packing: anti-rust film, steel frame fixation, container loading plan
Pre-shipment run test with customer material when available
Installation video, manual, electrical diagram and spare-part list
Online commissioning support and optional on-site service
Lead time confirmed after configuration; typically 30–60 days for customized lines
FAQ
What is the difference between a box beam and a step beam roll forming machine?
They can share the same line concept, but rollers, punching dies and seam/welding units differ. We design tooling according to your profile drawing.
Can one machine produce several beam sizes?
Yes. Many lines are built with adjustable stations or quick-change tooling. Fully automatic size change is available for high-mix production.
What material thickness can be processed?
Standard range is 1.0–3.5 mm, but the exact range depends on yield strength, beam section and load requirement.
Do you provide the hole pattern for rack connectors?
Yes. Send your upright brand/type or hole template; we match punching position, pitch and hole shape.
Is the machine suitable for CE-market export?
We can supply machines with CE-aligned electrical design, safety guards, emergency stops and documentation.
How do you guarantee forming accuracy?
Through calibrated rollers, servo punching synchronization, flying shear control and pre-shipment trial run with inspection report.
Why choose us?
OEM/ODM & Customization one-stop service
Full after-sales service support
Provide OEM、ODM
2.Technician design:make drawing profiles and 3D machines drawing
3.determine the configuration and production
4.testing before delivery
6.Technical guidance
7.After-sales service:Installation services for complex machines and regular customer visit
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