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Floor Deck Roll Forming Machine: Full Specification, Process & Performance Data
다양한 유형의 냉간 압연 성형기. 우리는 2006 년부터 롤 성형 기계의 설계 및 제조에 종사하는 오랜 역사를 가진 공장입니다. 우리가 생산할 수있는 기계에는 지붕 타일 제조 기계, cz 도리 제조 기계, 경강 용골 제조 기계, 금속 엠보싱 기계, 도어 시스템 성형 기계, 천장 시스템 성형 기계, 고주파 파이프 용접기, 슬리 팅 라인, 절단 길이 라인, 선반 시스템 성형 기계, 바닥 데크 성형 기계, 컬러 석재 타일 생산 라인, 핫 라미네이팅 필름 기계 등이 있습니다.
Description:Floor deck roll forming machine is a specialized cold roll forming equipment for manufacturing steel floor decking sheets widely used in high-rise buildings, steel structure workshops, commercial plazas, and industrial construction projects. The fully automatic production line completes decoiling, feeding, precise roll forming, hydraulic cutting, and finished output in one continuous process, ensuring high precision, high efficiency, and stable floor deck panel production.
Compared with traditional manual or semi-automatic forming equipment, our floor deck forming machine features adjustable forming speed, customizable profile sizes, strict dimensional tolerance control, and durable mechanical structures. All core components adopt international standard configurations, fully meeting the mass production demands of overseas construction material manufacturers and steel structure engineering companies. This article provides comprehensive technical parameters, process data, equipment configuration comparison, precision indicators and practical application standards for global buyers’ reference.
Core Overview & Main Application Scenarios
Steel floor deck panels produced by this equipment serve as permanent concrete formwork and structural bearing layers, effectively improving construction efficiency, reducing on-site formwork costs, and enhancing building floor seismic performance. The machine supports processing galvanized steel coils, PPGI coils, and carbon steel coils, compatible with mainstream floor deck types in European, American, Southeast Asian, and Middle Eastern markets, including open-type, closed-type, and dovetail-type floor decks.
Core application scenarios: high-rise residential buildings, steel structure factory buildings, shopping malls, office buildings, parking garages, and prefabricated steel structure construction projects.
Complete Machine Series & General Technical Parameters Table
We have standardized three mainstream floor deck machine models to adapt to different plate thicknesses, forming widths, and production efficiency requirements. The following table shows the full general technical parameters of the equipment series, covering core production indicators and basic configuration data.
| Parameter Item | Open-Type Floor Deck Machine | Closed/Dovetail-Type Machine | Re-Entrant Floor Deck Machine |
| Suitable Raw Material | Galvanized steel, PPGI, Q235 carbon steel | Galvanized steel, PPGI | Galvanized steel, Q355 structural steel |
| Material Thickness Range | 0.7–1.5 mm | 0.8–1.2 mm | 0.8–1.4 mm |
| Max Raw Material Width | 1250 mm | 1220 mm | 1000 mm |
| Forming Station Quantity | 18–26 groups | 28–36 groups | 24–32 groups |
| Rated Forming Speed | 15–40 m/min | 8–18 m/min | 10–20 m/min |
| Main Motor Power | 22 KW / 30 KW | 30 KW | 22 KW |
| Hydraulic Station Power | 7.5 KW | 7.5 KW | 5.5 KW |
| Working Voltage | 380V/50Hz/3Phase (Customizable) | 380V/50Hz/3Phase (Customizable) | 380V/50Hz/3Phase (Customizable) |
| Overall Dimension (L*W*H) | 9500*1600*1600 mm | 10500*1800*1700 mm | 9000*1500*1600 mm |
| Total Machine Weight | 6.8 T | 8.2 T | 6.5 T |
| Applicable Yield Strength | ≤350 MPa | ≤320 MPa | ≤350 MPa |
Product Profile Precision Tolerance Data Table
Floor deck panels belong to structural building materials with extremely strict dimensional precision requirements. Our equipment adopts CNC integrated processing and multi-group rolling calibration technology, and the finished product tolerance fully complies with international construction steel structure standards. The detailed precision indicators are shown in the table below:
| Precision Inspection Item | Standard Tolerance | Our Machine Actual Accuracy | Inspection Standard |
| Plate Length Deviation | ±3 mm / 10m | ±2 mm / 10m | ISO 9001 & GB Standard |
| Wave Height Deviation | ±1.5 mm | ±1.0 mm | Steel Structure Construction Code |
| Effective Cover Width Deviation | ±3 mm | ±1.5 mm | Industry Profile Standard |
| Plate Thickness Uniformity Deviation | ±0.08 mm | ±0.05 mm | Raw Material Forming Standard |
| Lateral Bending Degree | ≤2 mm/m | ≤1.2 mm/m | Full-length Flatness Test |
| Full-length Bending Error | ≤10 mm/10m | ≤6 mm/10m | Overall Dimension Detection |
Core Component Material & Configuration Parameter Table
The service life and forming stability of floor deck roll forming machines depend entirely on core component materials and processing technology. All key wearing parts and load-bearing parts of our equipment adopt high-strength alloy materials with heat treatment process, which effectively reduces wear and deformation and extends the equipment service life to more than 15 years. The core component configuration data is as follows:
| Core Component | Material & Processing Technology | Key Parameter Index | Function Advantage |
| Forming Roller | GCr15 bearing steel, integral quenching, hard chrome plating | Hardness HRC 58–62, roller surface roughness Ra≤0.8μm | Anti-wear, anti-deformation, no scratch on plate surface |
| Main Shaft | 45# high-quality steel, quenching and tempering treatment | Shaft diameter Φ90mm / Φ95mm, high torsional resistance | Stable transmission, no jitter during high-speed operation |
| Cutting Blade | CR12Mov die steel, vacuum heat treatment | Cutting hardness HRC 60+, repeated cutting ≥100,000 times | Smooth cutting section, no plate deformation, durable |
| Machine Frame | 400H section steel, integral welding & stress relief annealing | Overall structural stability, long-term non-deformation | Bear high-load operation, reduce equipment vibration |
| Transmission System | Double chain synchronous transmission | Synchronous error ≤0.5mm, low noise operation | Uniform force on each roller, consistent forming effect |
Automatic Control System Configuration Table
The equipment is equipped with an intelligent fully automatic control system, supporting multi-language switching, fixed-length automatic cutting, batch production setting, fault self-diagnosis, and data storage functions. It realizes unattended continuous production and effectively improves production efficiency. The detailed control system configuration is shown below:
| Control Module | Brand & Model | Functional Parameters |
| Main PLC Controller | Siemens Standard PLC | Stable operation, anti-interference, support custom program editing |
| Touch Screen HMI | Multi-language intelligent display screen | Support English, Spanish, Arabic, Russian and other languages |
| Length Encoder | High-precision pulse encoder | Pulse accuracy 1000p/r, real-time length tracking |
| Fault Alarm System | Intelligent self-diagnosis module | Automatic alarm for overload, material shortage, and cutting errors |
| Production Counting System | Built-in data statistics module | Automatic statistics of output, saving production data in real time |
Standard Production Process Flow & Time Cycle Data
The floor deck roll forming machine adopts a one-piece continuous production process with standardized and streamlined operation. Each process link has fixed time cycle parameters to ensure stable and efficient production. The complete process and cycle data are as follows:
Standard Process Flow: Decoiling → Material Feeding & Calibration → Multi-pass Roll Forming → Precision Shaping → Hydraulic Fixed-length Cutting → Finished Product Output & Stacking
| Process Link | Single Process Time | Process Function Description |
| Decoiling | Continuous feeding, no interval | Automatic unwinding of steel coils, stable material conveying |
| Feeding & Calibration | 0.2s positioning correction | Correct material deviation to ensure horizontal feeding |
| Roll Forming & Shaping | Continuous high-speed forming | Multi-pass gradual rolling to avoid plate stress deformation |
| Hydraulic Cutting | 0.8–1.2s/time | Fixed-length automatic cutting, fast and precise |
| Finished Output | Automatic discharging | Smooth output, no plate damage |
Equipment Advantage & Market Competitive Data
Compared with ordinary low-end forming machines on the market, our floor deck roll forming machines have obvious advantages in production efficiency, precision stability, energy consumption, and service life. The core competitive data comparison is as follows:
| Performance Index | Ordinary Market Machine | Our High-Precision Machine | Performance Improvement Rate |
| Forming Precision Error | ±3–5mm | ≤±2mm | 60% higher precision |
| Stable Operation Speed | 8–20m/min | 15–40m/min | 100% efficiency improvement |
| Annual Failure Rate | ≥8% | ≤2% | 75% failure reduction |
| Equipment Service Life | 8–10 years | 15+ years | 50% longer service life |
| Energy Consumption | High power consumption | Energy-saving frequency conversion design | 20% energy saving |
Customization & After-Sales Service Standard
We support full personalized customization of floor deck forming machines, including special profile sizes, non-standard material thickness, voltage adaptation, multi-language system, and automated stacking equipment matching. All equipment complies with CE, ISO9001 international certifications, meeting the import standards of Europe, America, Southeast Asia, Africa, and other regions.
Standard after-sales service: 12-month full machine warranty, lifelong free technical consultation, overseas on-site installation and commissioning, free operation training, and long-term supply of spare parts. We provide 24-hour online after-sales support to solve equipment operation problems for global users in a timely manner.
Conclusion
Our fully automatic floor deck roll forming machine integrates high precision, high efficiency, energy saving, and durability, with complete parameter standards and stable performance. Rich production data and strict precision control ensure that the produced floor deck panels fully meet international construction engineering standards. Whether for small-scale factory trial production or large-scale mass production orders, the equipment can provide stable and reliable production support. It is the preferred processing equipment for global steel structure building material manufacturers.
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