기술 변화 및 산업 시스템, 우리는 다음과 같이 헌신합니다.
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Automatic Sizes Changing Strut Channel Machine
다양한 유형의 냉간 압연 성형기. 우리는 2006 년부터 롤 성형 기계의 설계 및 제조에 종사하는 오랜 역사를 가진 공장입니다. 우리가 생산할 수있는 기계에는 지붕 타일 제조 기계, cz 도리 제조 기계, 경강 용골 제조 기계, 금속 엠보싱 기계, 도어 시스템 성형 기계, 천장 시스템 성형 기계, 고주파 파이프 용접기, 슬리 팅 라인, 절단 길이 라인, 선반 시스템 성형 기계, 바닥 데크 성형 기계, 컬러 석재 타일 생산 라인, 핫 라미네이팅 필름 기계 등이 있습니다.
Different from ordinary rolling machines, our Automatic Sizes Changing Strut Channel Machine adopts professional cold bending technology, without damaging the metal material structure. It can process galvanized steel, stainless steel, aluminum alloy and other raw materials, producing standard C-channel, U-channel and custom solar mounting struts widely used in rooftop solar systems, ground photovoltaic power stations and large-scale solar farm projects.
Support the sizes of 41×21, 41×41 and 41x62mm 41x72mm, 41x82mm Max thickness from 2 to 2.75mm GI steel. 3.0mm if not too many then okay.
Note: the thickness range the narrower and then profile will be more beautiful.
Size adjustment: PLC control, but you need to change the shearing blades.
The work flow for Channel 롤 성형기
| Series | 세부 정보 | Parameter |
|
Product
|
Raw material | GI |
| 재료 두께 | 2.75 mm mostly 3.0mm can not be always | |
| Cutting length | Adjustable | |
| Shearing Accuracy | 350 to 550 Mpa | |
| Straightness | +_1.0mm/3m | |
| Section size | Bending less than 1‰/M | |
| Surface quality | According to drawing or sample |
5Ton automatic hydraulic 디코일러
Type: hydraulic
Coil width: max 400 mm
Loading capacity: 3 tons
Inner diameter: 450-550 mm
Main roll forming machine
|
롤 성형기
|
Feeding device | With three rollers |
| Rolling shaft
|
Shaft material: 45# STEEL | |
| Shaft diameter: 90 mm | ||
| Tempering treatment | ||
| 롤러 재질 | GB-Cr12 | |
| Quenched treatment(heat treatment) 56-58 degree | ||
| Rolling station No. | 28 stations | |
| 작업 속도 | 35 m/min | |
| 기계 프레임 | Vertical arch frame structure 35mm | |
| Bearing | Chinese famous brand Harbin | |
| 노동력 | 11KWX2+22KW=44KW | |
| 변속기 | By gearbox |
Online punching
Before punching:After punching Material of the punching die:GCr 12 quenched
Power supply:Hydraulic power Each time we can punch 10 holes. With energy tank to make sure the non-stop punching. Each time we punch 6 holes, and three punching station can punch 18 holes each time. Servo motor control.
PLC 제어 시스템 for many different sizes
| 제어 시스템
|
프리퀀시 브랜드 | Delta brand or other brand |
| PLC 브랜드 | Delta brand or other brand | |
| 화면 유형 | Touch screen | |
| 화면 언어 | English/Chinese/As required | |
| Encoder | Omron | |
| Low pressure electrical part | Schneider | |
| 기능 | Control the cutting length and quantity, speed adjustment | |
| Note: in the PLC, we will input 4 sizes, simple click it and then you can choose the sizes to work. Machine will finish the sizes changing automatically. | ||
Hydraulic Shearing System
|
유압 시스템
|
업무 유형 | Hydraulic flying cutting&punching |
| 운전 방법 | By pillar type Cylinder for hydraulic cutting&punching | |
| 유압 모터 출력 | With energy tank | |
| Servo motor | AN CHUAN BRAND | |
| Punching mold | For oval holes | |
| 커터 재질 | D2 | |
| 절단 길이 공차 | ±1mm/3m | |
| 절단 기능
|
The hydraulic cutting is working well in the normal temperature | |
| Steady and safe working condition | ||
| Oil tube and wires connection | All the tubes and wires will be marked by the numbers or letters,So that it will be very easy to connect for the new. | |
| 절단 기능 Automatic cutting after forming, no distorting or wasting. Steady and safety, no have sounds by this cutting way The hydraulic cutting system will be installed on the main roll forming machine by seller. The hydraulic system is by cylinder driving, make the cutting working condition more steady. Meanwhile, there are two pieces of travel switches on the cutting system, it will make the record when the cutter up and down, and transmit the data to control system. The cutter material is D2, it’s especially using for the cutter material. |
||
제품 표
| Table
|
Table length: 3000 mm， customer needs 3 sets： |
| Table total width: 500 mm | |
| Table material: square pipe welded | |
| As default | We give 3 meter as default. |
Optional Automatic Stacker
| Introduction to Equipment Configuration 1. Requirement: The height from the bottom of the front-end cold bending machine material to the ground should be between 850mm and 900mm, while others can be customized 2. Requirement: On site self provided gas source, 0.6~0.8MPa, 1~2m ³ gas storage tank (gas consumption per minute/0.3m ³ for a single device) 3. Requirement: Bring your own power supply on site, and use 4 * 6+1 * 2.5 or above power cords 4. Power specification: 380V, 50HZ three-phase (special can be customized) |
| Feeding section (variable frequency control, adjustable speed) 1. The feeding is equipped with high-speed rollers 2. The second stage feeding adopts rubber rollers to prevent slipping and scratching of the profiles. |
Flip over section (servo control, simple structure, durable, basically maintenance free)
| Stacking section 1. All profiles are made of heavy-duty materials 2. The palletizing gripper adopts a gripper type cylinder that is stable and reliable. (Cylinder model MH40D) 3. The base is made of 100 * 100 square tube for greater stability, and the forklift is more convenient 4. The drag chains are all heavy-duty, making them more stable for long-term operation |
| Electric control section
1. All adopt flipping, palletizing translation, palletizing lifting, and 3 sets of servo Weichuang systems. Long term/high-speed situations compared to stepping and gas.The cylinder is more stable. National warranty, convenient after-sales service.2. Fragile relays are all made of Japan’s Izumi professional world-class brand |
| The frame body is welded with 100x100x4 square tubes. The conveyor belts are all made of rubber rollers to prevent slippingThe feeding horizontal push adopts SC cylinder with rubber soft head, effectively preventing scratches on the profile Flip using cylinder clamping servo rotation. The slides are all made of precision square rail. The palletizing adopts heavy-duty profiles and the lifting adopts gear rack transmission, which is stable and durable. The palletizing translation platform is processed using a gantry milling machine for greater precision. |
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