01.Classification of Floor Deck Roll Forming Machine
The floor bearing plate, also known as profiled steel plate or steel bearing plate, is the core material for floor construction in steel structure buildings. The industry primarily classifies it based on "plate configuration and forming process," dividing it into three main types: open-type, concave (swallow-tail) type, and closed-type. Each type exhibits significant differences in performance and application scenarios. The specific classifications and characteristics are as follows:
02. Classification of Floor Deck Roll Forming Machine
The floor bearing plate, also known as profiled steel plate or steel bearing plate, is the core material for floor construction in steel structure buildings. The industry primarily classifies it based on "plate configuration and forming process," dividing it into three main types: open-type, concave (swallow-tail) type, and closed-type. Each type exhibits significant differences in performance and application scenarios. The specific classifications and characteristics are as follows:
Floor deck forming machine is a professional cold roll forming equipment specially designed for manufacturing steel floor decking sheets widely used in modern steel structure buildings. As a core production device for construction metal materials, this machine can continuously process galvanized steel coils into standard floor deck panels with uniform specifications, stable structure and excellent load-bearing performance. It is an essential equipment for construction material manufacturers, steel structure engineering companies and building component factories worldwide.
Our industrial-grade floor deck roll forming machine integrates mechanical automation, precise hydraulic control and intelligent operating system, realizing fully automatic feeding, leveling, roll forming, punching and cutting. Compared with traditional manual and semi-automatic equipment, our floor deck forming machine features higher production efficiency, lower failure rate and more stable product precision, helping global clients mass-produce high-quality steel floor decks to meet various commercial, industrial and residential building construction needs.
Main Types of Floor Deck Forming Machine
To adapt to different building design standards and construction scenarios, we provide multiple models of floor deck forming machines, covering mainstream deck sheet types in the global market. All models support customized mold adjustment to produce non-standard floor deck panels according to client requirements.
Open-Type Floor Deck Forming Machine: Suitable for producing open web steel floor decks with simple structure and convenient concrete pouring. Widely used in shopping malls, office buildings and high-rise residential buildings. Features fast forming speed and low production cost, ideal for large-scale batch production.
Closed-Type Floor Deck Forming Machine: Processes closed floor deck sheets with better waterproof, anti-leakage and anti-corrosion performance. The formed panels have tight lap joints, effectively avoiding concrete leakage during construction, and are mostly applied in high-standard industrial plants and high-rise steel structure buildings.
Profiled Steel Deck Forming Machine: Customized for special-shaped floor decks with high load-bearing capacity. The products are suitable for long-span building floors and heavy-load industrial workshops, with stable mechanical performance and strong seismic resistance.
Core Advantages of Our Floor Deck Forming Machine
As a professional manufacturer of roll forming equipment, we focus on optimizing the performance and usability of floor deck forming machines, solving the pain points of low efficiency, poor precision and high maintenance cost of traditional equipment for global buyers.
High-Precision Forming & Stable Performance: Adopts high-precision alloy steel rollers with quenching treatment, ensuring long-term non-deformation of rollers. The error of finished deck sheet size is controlled within ±0.5mm, fully complying with international building material standards. The whole machine runs stably with low vibration and no noise during operation.
Full Automatic Intelligent Operation: Equipped with PLC intelligent control system and touch screen operation panel. Clients can set production length, quantity and speed with one click. The machine automatically completes feeding, forming, punching and fixed-length cutting, realizing unattended continuous production and greatly saving labor costs.
High Production Efficiency & Energy Saving: The maximum production speed can reach 15-20m/min, 30% higher than ordinary equipment in the market. Optimized power system design reduces energy consumption by 20%, effectively lowering long-term production operating costs for enterprises.
Durable & Low Maintenance Cost: The main frame adopts thickened steel plate welding structure with strong bearing capacity and anti-rust treatment. Core electrical components and hydraulic parts adopt international famous brands, with low failure rate and long service life of more than 15 years, reducing later maintenance and replacement costs.
Strong Customization Compatibility: Supports processing galvanized steel, color steel, stainless steel and other raw materials. It can produce floor decks of different thicknesses (0.8mm-1.5mm) and widths, meeting the diversified production needs of different regional building standards.
Wide Applications of Floor Deck Products
The steel floor decks produced by our floor deck forming machine are widely recognized in the global construction industry for their light weight, high strength, fast construction and good seismic performance, covering various construction fields:
Industrial construction: large factories, warehouses, logistics parks, workshop floors
Public infrastructure: exhibition halls, stadiums, station buildings, airport supporting buildings
Other special buildings: long-span space buildings, multi-story composite buildings
In actual construction, steel floor decks can be used as permanent formwork, which can save formwork materials, shorten construction period, reduce construction costs, and improve the overall stability and safety of building floors, so they are highly favored by global construction contractors and building material suppliers.
Complete Production Process of Floor Deck Forming Machine
Our floor deck roll former adopts integrated one-piece forming process with simple and efficient workflow, which is easy for workers to operate and master:
Raw material coil feeding → automatic leveling → guide positioning → multi-channel roll forming → hydraulic punching → fixed-length cutting → finished product output → stacking. The whole process is automatically controlled by the system without manual intervention, ensuring the consistency and uniformity of each batch of finished products.
FAQ About Floor Deck Forming Machine
Q1: What thickness of steel sheet can the machine process?
A1: Our standard floor deck forming machine supports raw material thickness from 0.8mm to 1.5mm. We can customize thickened models for processing 1.5mm-2.0mm steel sheets according to customer needs.
Q2: Is the machine suitable for different national building standards?
A2: Yes. Our equipment supports customized mold parameters, which can produce floor deck sheets that meet European, American, Southeast Asian and other regional building standards, adapting to local construction requirements.
Q3: What is the after-sales service support for overseas customers?
A3: We provide one-stop overseas services, including free equipment installation guidance, operation training, 24-hour online technical support, and long-term supply of spare parts. All equipment enjoys professional after-sales warranty service.
Q4: Can the machine realize personalized customization?
A4:Absolutely. We can customize machine models, production speed, punching styles, appearance size and automatic configuration according to customers’ production budgets and product requirements.
Why Choose Our Floor Deck Forming Machine?
With more than 10 years of roll forming equipment R&D and manufacturing experience, we have been focusing on providing high-quality, cost-effective and stable floor deck forming machines for global customers. Our products have been exported to Europe, America, Southeast Asia, Middle East, Africa and other more than 50 countries and regions, winning consistent praise from overseas buyers.
We not only provide high-standard mechanical equipment, but also provide professional customized production solutions according to customers’ local market demand, factory site conditions and production scale. Strict quality inspection before delivery, standardized packaging and international logistics distribution ensure that customers receive intact and qualified equipment. Choose us to get reliable floor deck production equipment and intimate one-stop service support!
