01.Classification of Floor Deck Roll Forming Machine
The floor bearing plate, also known as profiled steel plate or steel bearing plate, is the core material for floor construction in steel structure buildings. The industry primarily classifies it based on "plate configuration and forming process," dividing it into three main types: open-type, concave (swallow-tail) type, and closed-type. Each type exhibits significant differences in performance and application scenarios. The specific classifications and characteristics are as follows:
02. Classification of Floor Deck Roll Forming Machine
The floor bearing plate, also known as profiled steel plate or steel bearing plate, is the core material for floor construction in steel structure buildings. The industry primarily classifies it based on "plate configuration and forming process," dividing it into three main types: open-type, concave (swallow-tail) type, and closed-type. Each type exhibits significant differences in performance and application scenarios. The specific classifications and characteristics are as follows:
Description:Floor deck roll forming machine is a specialized cold roll forming equipment for manufacturing steel floor decking sheets widely used in high-rise buildings, steel structure workshops, commercial plazas, and industrial construction projects. The fully automatic production line completes decoiling, feeding, precise roll forming, hydraulic cutting, and finished output in one continuous process, ensuring high precision, high efficiency, and stable floor deck panel production.
Compared with traditional manual or semi-automatic forming equipment, our floor deck forming machine features adjustable forming speed, customizable profile sizes, strict dimensional tolerance control, and durable mechanical structures. All core components adopt international standard configurations, fully meeting the mass production demands of overseas construction material manufacturers and steel structure engineering companies. This article provides comprehensive technical parameters, process data, equipment configuration comparison, precision indicators and practical application standards for global buyers’ reference.
Core Overview & Main Application Scenarios
Steel floor deck panels produced by this equipment serve as permanent concrete formwork and structural bearing layers, effectively improving construction efficiency, reducing on-site formwork costs, and enhancing building floor seismic performance. The machine supports processing galvanized steel coils, PPGI coils, and carbon steel coils, compatible with mainstream floor deck types in European, American, Southeast Asian, and Middle Eastern markets, including open-type, closed-type, and dovetail-type floor decks.
Complete Machine Series & General Technical Parameters Table
We have standardized three mainstream floor deck machine models to adapt to different plate thicknesses, forming widths, and production efficiency requirements. The following table shows the full general technical parameters of the equipment series, covering core production indicators and basic configuration data.
Parameter Item
Open-Type Floor Deck Machine
Closed/Dovetail-Type Machine
Re-Entrant Floor Deck Machine
Suitable Raw Material
Galvanized steel, PPGI, Q235 carbon steel
Galvanized steel, PPGI
Galvanized steel, Q355 structural steel
Material Thickness Range
0.7–1.5 mm
0.8–1.2 mm
0.8–1.4 mm
Max Raw Material Width
1250 mm
1220 mm
1000 mm
Forming Station Quantity
18–26 groups
28–36 groups
24–32 groups
Rated Forming Speed
15–40 m/min
8–18 m/min
10–20 m/min
Main Motor Power
22 KW / 30 KW
30 KW
22 KW
Hydraulic Station Power
7.5 KW
7.5 KW
5.5 KW
Working Voltage
380V/50Hz/3Phase (Customizable)
380V/50Hz/3Phase (Customizable)
380V/50Hz/3Phase (Customizable)
Overall Dimension (L*W*H)
9500*1600*1600 mm
10500*1800*1700 mm
9000*1500*1600 mm
Total Machine Weight
6.8 T
8.2 T
6.5 T
Applicable Yield Strength
≤350 MPa
≤320 MPa
≤350 MPa
Product Profile Precision Tolerance Data Table
Floor deck panels belong to structural building materials with extremely strict dimensional precision requirements. Our equipment adopts CNC integrated processing and multi-group rolling calibration technology, and the finished product tolerance fully complies with international construction steel structure standards. The detailed precision indicators are shown in the table below:
Precision Inspection Item
Standard Tolerance
Our Machine Actual Accuracy
Inspection Standard
Plate Length Deviation
±3 mm / 10m
±2 mm / 10m
ISO 9001 & GB Standard
Wave Height Deviation
±1.5 mm
±1.0 mm
Steel Structure Construction Code
Effective Cover Width Deviation
±3 mm
±1.5 mm
Industry Profile Standard
Plate Thickness Uniformity Deviation
±0.08 mm
±0.05 mm
Raw Material Forming Standard
Lateral Bending Degree
≤2 mm/m
≤1.2 mm/m
Full-length Flatness Test
Full-length Bending Error
≤10 mm/10m
≤6 mm/10m
Overall Dimension Detection
Core Component Material & Configuration Parameter Table
The service life and forming stability of floor deck roll forming machines depend entirely on core component materials and processing technology. All key wearing parts and load-bearing parts of our equipment adopt high-strength alloy materials with heat treatment process, which effectively reduces wear and deformation and extends the equipment service life to more than 15 years. The core component configuration data is as follows:
Core Component
Material & Processing Technology
Key Parameter Index
Function Advantage
Forming Roller
GCr15 bearing steel, integral quenching, hard chrome plating
Uniform force on each roller, consistent forming effect
Automatic Control System Configuration Table
The equipment is equipped with an intelligent fully automatic control system, supporting multi-language switching, fixed-length automatic cutting, batch production setting, fault self-diagnosis, and data storage functions. It realizes unattended continuous production and effectively improves production efficiency. The detailed control system configuration is shown below:
Control Module
Brand & Model
Functional Parameters
Main PLC Controller
Siemens Standard PLC
Stable operation, anti-interference, support custom program editing
Touch Screen HMI
Multi-language intelligent display screen
Support English, Spanish, Arabic, Russian and other languages
Length Encoder
High-precision pulse encoder
Pulse accuracy 1000p/r, real-time length tracking
Fault Alarm System
Intelligent self-diagnosis module
Automatic alarm for overload, material shortage, and cutting errors
Production Counting System
Built-in data statistics module
Automatic statistics of output, saving production data in real time
Standard Production Process Flow & Time Cycle Data
The floor deck roll forming machine adopts a one-piece continuous production process with standardized and streamlined operation. Each process link has fixed time cycle parameters to ensure stable and efficient production. The complete process and cycle data are as follows:
Standard Process Flow: Decoiling → Material Feeding & Calibration → Multi-pass Roll Forming → Precision Shaping → Hydraulic Fixed-length Cutting → Finished Product Output & Stacking
Process Link
Single Process Time
Process Function Description
Decoiling
Continuous feeding, no interval
Automatic unwinding of steel coils, stable material conveying
Feeding & Calibration
0.2s positioning correction
Correct material deviation to ensure horizontal feeding
Roll Forming & Shaping
Continuous high-speed forming
Multi-pass gradual rolling to avoid plate stress deformation
Hydraulic Cutting
0.8–1.2s/time
Fixed-length automatic cutting, fast and precise
Finished Output
Automatic discharging
Smooth output, no plate damage
Equipment Advantage & Market Competitive Data
Compared with ordinary low-end forming machines on the market, our floor deck roll forming machines have obvious advantages in production efficiency, precision stability, energy consumption, and service life. The core competitive data comparison is as follows:
Performance Index
Ordinary Market Machine
OurHigh-Precision Machine
Performance Improvement Rate
Forming Precision Error
±3–5mm
≤±2mm
60% higher precision
Stable Operation Speed
8–20m/min
15–40m/min
100% efficiency improvement
Annual Failure Rate
≥8%
≤2%
75% failure reduction
Equipment Service Life
8–10 years
15+ years
50% longer service life
Energy Consumption
High power consumption
Energy-saving frequency conversion design
20% energy saving
Customization & After-Sales Service Standard
We support full personalized customization of floor deck forming machines, including special profile sizes, non-standard material thickness, voltage adaptation, multi-language system, and automated stacking equipment matching. All equipment complies with CE, ISO9001 international certifications, meeting the import standards of Europe, America, Southeast Asia, Africa, and other regions.
Standard after-sales service: 12-month full machine warranty, lifelong free technical consultation, overseas on-site installation and commissioning, free operation training, and long-term supply of spare parts. We provide 24-hour online after-sales support to solve equipment operation problems for global users in a timely manner.
結論
Our fully automatic floor deck roll forming machine integrates high precision, high efficiency, energy saving, and durability, with complete parameter standards and stable performance. Rich production data and strict precision control ensure that the produced floor deck panels fully meet international construction engineering standards. Whether for small-scale factory trial production or large-scale mass production orders, the equipment can provide stable and reliable production support. It is the preferred processing equipment for global steel structure building material manufacturers.
