Highway Guardrail Roll Forming Machine：W & Thrie Beam Manufacturer

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Highway Guardrail Roll Forming Machine：W & Thrie Beam Manufacturer

機械類 Co.,Ltd を形作る滄州 Zhongtuo ロールは河北中国から来ます。それは設計および製造に専用されている製造業者です。
冷間ロール成形機の異なるタイプ。私達は 2006 年以来の機械を形作るロールの設計そして製造で従事している長い歴史の工場です。私達が作り出してもいい機械は下記のものを含んでいます: 機械、機械を作る cz の母屋を作る屋根瓦機械、機械を作る軽い鋼鉄キール、金属浮彫りになる機械、機械を形作るドアシステム天井システム高周波管の溶接機、ラインを切り開くこと、長さライン、機械を形作る棚システムを形作る床 Decking 機械、色の石造りのタイルの生産ライン、熱い薄板になるフィルムで形造る機械、等を切ります。

+86-317-2191158

[email protected]

Whatsapp：008615127755788

中華人民共和国佛山市佛頭区経済開発区4号路

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説明

Fully Automatic Highway Guardrail Rolling Forming Machine

Introduction: Precision Engineering for Road Safety

Our Highway Guardrail Roll Forming Machine is engineered to produce high-strength W-Beam (Two-Wave) and Thrie-Beam (Three-Wave) crash barriers according to international standards, including AASHTO M180, EN 1317, and JT/T 281. Designed for high-volume production, this fully automatic line transforms galvanized steel coils into perfectly shaped guardrails with consistent accuracy. It is the ideal solution for road safety contractors, steel mills, and infrastructure manufacturers worldwide.

Key Features & Benefits

Dual Profile Capability:Easily switch between Two-Wave (310mm) and Three-Wave (506mm) profiles by adjusting spacers or replacing specific roller stations. (Optional feature based on model).

Integrated Hydraulic Punching:Equipped with a hydraulic punching system to create bolt holes (blockout holes) and splicer holes simultaneously during the forming process, ensuring precise hole alignment.

Heavy-Duty Construction:The machine base is constructed from high-tensile steel plates, stress-relieved to prevent deformation, ensuring longevity even under 24/7 operation.

High-Grade Rollers:Rollers are made from GCr15 bearing steel, CNC machined, heat-treated (HRC 58-62), and hard chrome-plated to resist wear and protect the zinc coating of the material.

Smart PLC Control:Utilizes a Siemens/Mitsubishi/Delta PLC with a user-friendly touchscreen interface. Operators can set production length, quantity, and punching positions easily.

技術仕様

パラメータ	仕様
Applicable Material	Galvanized Steel Coil (GI), Q235, Q355
Material Thickness	2.5 mm – 4.0 mm (Optional: up to 5.0 mm)
Profile Width	312 mm (W-Beam) / 506 mm (Thrie-Beam)
成形速度	10 – 15 meters/min (with punching)
Roller Stations	18 – 24 Stations (Progressive forming)
Main Motor Power	22 kW – 37 kW (Depend on thickness)
Shaft Diameter	Φ90 mm (High-grade 45# steel)
Hydraulic Power	11 kW – 15 kW
Cutting Type	Hydraulic Post-Cutting (No material waste)
制御システム	PLC (Siemens/Mitsubishi) + Encoder
電圧	380V/50Hz/3Ph (Customizable)

(Note: Specifications can be customized based on your local standards and requirements.)

Production Process Flow

Decoiling: Hydraulic Uncoiler holds the steel coil (Max 10 Tons).

Leveling: 7-roller leveling device flattens the coil entry.

Punching: Hydraulic punching unit creates holes according to AASHTO/JT/T patterns.

Roll Forming: The strip passes through multiple roller stations to form the W or Thrie shape gradually.

カッティング： Hydraulic flying shear cuts the profile to the exact length required.

Runout: Finished guardrail panels slide onto a runout table or stacking system.

Compliance & Applications

Our guardrail machines are widely used for producing components compliant with various regional standards:

USA/Canada: AASHTO M180 W-Beam & Thrie-Beam.

China: JT/T 281-2007 Standard.

Europe: EN 1317 Standard.

Australia: AS/NZS 3845.

Applications:

Highways, Expressways, and Interstates.

Bridge Parapets and Medians.

Rural Roads and Mining Sites.

Perimeter Security for Industrial Parks.

Why Choose Us? (Trust Signals)

Global Experience:We have successfully installed guardrail lines in Indonesia, Philippines, Kenya, Chile, and Russia.

Quality Assurance:ISO 9001 certified manufacturing processes. CE certification available upon request.

Turnkey Support:We provide foundation drawings, electrical layouts, overseas engineer installation, and operator training.

Spare Parts:Guaranteed supply of rollers, cutters, and hydraulic seals for the lifespan of the machine.

Internal Linking

Frequently Asked Questions (FAQ)

Q1: Can one machine produce both 2-wave and 3-wave guardrails?

A: Yes, our semi-combinational models allow you to produce both profiles. Usually, the 3-wave requires a wider base and specific roller sets, while the 2-wave uses the same line with adjusted spacers. We can design a dedicated combinational line based on your budget.

Q2: What is the difference between AASHTO M180 and Chinese JT/T standard machines?

A: The main differences lie in the width (12″ vs 310mm), thickness gauge, and hole punching patterns. Our engineers will confirm your target market standard before production to ensure compliance.

Q3: How long does it take to install the machine overseas?

A: Typically, our engineer will complete the mechanical installation and commissioning within 7-10 days, followed by 3-5 days of operational training for your staff.

Q4: Do you provide the steel coils as well?

A: We specialize in the machinery, but we have long-term partners for galvanized steel coils and can help you source materials if needed.

私たちを選ぶ理由

弊社は国家レベルのハイテク企業である。ISO9001品質システム認証、欧州CE安全認証、北米CAS認証などを取得しました。私達に輸出貿易で豊富な経験があり、異なった国の顧客の必要性を理解します。一方、我々は満足のいく設計ソリューションを顧客に提供することができます。私達の機械は 150 ヶ国以上に輸出され、私達は顧客との長期および安定した協同関係を確立し、顧客の賞賛に勝ちました。