Piano ponte rotolo formando macchina

Metal Decking Rolling Forming Machine for Dominican

Composite Metal Deck rolling forming machine for USA

Dovetail Metal Decking Rolling Forming Machine

Floor Deck Roll Forming Machine：High Precision & Fully Automatic

Description:Floor Deck Roll Forming Machine is a professional cold roll forming equipment specially designed for manufacturing steel floor decking sheets widely used in high-rise buildings, commercial plazas, industrial workshops, and steel structure construction projects. Adopting advanced continuous rolling and hydraulic cutting technology, this machine can process galvanized steel, galvalume steel, and pre-painted steel into standard open-type, closed-type, and dovetail-type floor deck panels with stable performance, high dimensional accuracy, and fully automatic operation. As a core construction machinery for modern steel structure engineering, our floor deck forming machine has become the preferred equipment for global building material manufacturers and engineering contractors due to its high efficiency, durability, and low maintenance cost.

Product Overview

Our automatic floor deck roll forming machine integrates uncoiling, feeding, leveling, continuous roll forming, fixed-length cutting, and automatic discharging into one complete production line. It realizes unmanned continuous production from raw material coil feeding to finished product output. The whole production process is controlled by an intelligent PLC system, which effectively avoids manual errors and ensures consistent product quality for each batch of floor deck sheets.

This equipment is suitable for processing steel coils with a feeding width of 1200mm-1250mm, material thickness of 0.7mm-1.6mm, and yield strength ranging from G350 to G550 Mpa. It can produce various specification structural floor deck panels that meet international construction standards, perfectly matching the concrete composite floor system of modern steel structure buildings.

Core Advantages of Our Floor Deck Forming Machine

High Production Efficiency & Stable Output

Equipped with optimized roller arrangement and high-power driving system, the machine’s forming speed can reach 15-40m/min, supporting long-term continuous batch production. The adjustable speed design meets both small-batch customized production and large-scale mass production demands, greatly improving production capacity and shortening delivery cycle for floor deck products.

Ultra-High Forming & Cutting Precision

All forming rollers are made of high-quality alloy steel with fine polishing and heat treatment, ensuring smooth surface of finished floor decks without scratches or deformation. The hydraulic cutting system adopts CR12Mov high-hardness steel blades, with cutting accuracy controlled within ±2mm. The overall section tolerance is ±0.5mm, fully complying with international building material size standards and on-site construction assembly requirements.

Durable Structure & Low Failure Rate

The main frame is welded with 400H high-strength steel, with thickened side plates and stable overall structure, effectively resisting vibration and deformation during long-term high-speed operation. The transmission system adopts reliable motor and gear box combination, with stable power output and strong wear resistance. Key electrical and hydraulic components adopt internationally renowned brands, ensuring stable operation of the whole machine and greatly reducing later maintenance costs.

Intelligent Automatic Control & Easy Operation

The production line is equipped with Siemens PLC and multi-language HMI touch screen, supporting English, Spanish, Russian and other language switching. Operators can freely set production length, batch quantity, and operating speed through the touch screen. The system realizes automatic counting, fixed-length cutting, and fault alarm, with simple operation and low technical threshold, effectively saving labor costs.

Strong Customization Compatibility

We support customized production of multi-specification floor deck forming machines, covering open-type, closed-type, and dovetail-type floor deck molding. The equipment can be adjusted according to customer’s raw material parameters and building design requirements, adapting to different regional construction standards in Europe, America, Southeast Asia, Africa and other regions.

Complete Technical Specifications

Production Process Flow

The floor deck roll forming machine adopts streamlined continuous production, with a mature and efficient process flow: Material Loading → Uncoiling → Feeding Calibration → Multi-station Roller Forming → Hydraulic Fixed-length Cutting → Automatic Discharging → Finished Product Stacking. The whole process is fully automated without manual intervention, ensuring smooth production and stable product quality.

Ampi scenari di applicazione

Steel floor deck panels produced by our forming machine are core supporting materials for steel structure buildings, widely applicable to various construction scenarios:

High-rise residential buildings and office buildings

Large industrial workshops and factory buildings

Commercial plazas, shopping malls and exhibition halls

Bridge decks and municipal engineering buildings

Steel structure composite floor construction projects

The produced floor decks have strong bearing capacity, good seismic performance, and can effectively reduce building self-weight, save concrete dosage, and shorten construction period, which is highly recognized by global construction contractors and building material suppliers.

Our Service & Advantages

As a professional manufacturer of cold roll forming equipment with years of export experience, we focus on providing high-quality floor deck roll forming machines and one-stop solutions for global customers. All equipment has passed international quality certification, with stable performance and compliant quality.

We provide customized design, factory direct sales, overseas installation guidance, technical training, and long-term after-sales service. Before delivery, each machine will undergo strict debugging and quality inspection to ensure zero failure delivery. In addition, we provide spare parts supply and remote technical support all year round, helping customers solve production problems quickly and ensure stable operation of production lines.

Conclusione

Whether you need standard floor deck forming equipment or customized professional production lines, our high-precision and high-efficiency floor deck roll forming machine can meet your production needs. With reliable quality, competitive price and perfect after-sales system, our equipment has been exported to Europe, America, Southeast Asia, Middle East, Africa and many other countries and regions, winning long-term trust and praise from customers.