Double layer roof tile forming machine is an innovative 2-in-1 cold roll forming equipment specially developed for the metal roofing industry. Different from single-profile tile machines, this dual-layer integrated equipment can produce two different specifications of roof tiles or roof panels on one single machine, including corrugated sheets, trapezoidal roof panels, and glazed arc tiles. It is an ideal cost-effective equipment for building materials factories, roofing engineering contractors, and new investment projects worldwide.

In the global construction market, diversified roofing styles and flexible production demands have become mainstream. Traditional single-function tile machines can no longer meet the needs of customers who require multiple tile profiles. Our double layer roof tile forming machine perfectly solves this pain point, featuring space-saving layout, low investment cost and high production flexibility. As a professional foreign trade machinery supplier, we provide fully automatic, durable and customizable double-layer tile forming equipment, which is widely exported to Southeast Asia, Africa, the Middle East, South America and other global markets.

Core Advantages of Double Layer Roof Tile Forming Machine

Our double layer roof tile forming machine adopts upper and lower double-layer roller independent forming design, with no mutual interference between the two production systems. It has obvious competitive advantages in production flexibility, cost control, space utilization and operational stability, fully adapting to small and medium-sized factory batch production and diversified order processing.

1.1 2-in-1 Multi-profile Production, Strong Flexibility

This dual-layer forming machine supports customized matching of two different tile profiles. The upper layer can produce elegant glazed arc roof tiles, while the lower layer can produce practical corrugated roof sheets or trapezoidal roof panels. Customers can switch production profiles freely according to market orders and construction project needs, realizing one machine for multiple purposes. It completely avoids the trouble of purchasing two separate single-layer machines, greatly enriching product categories and improving market competitiveness.

1.2 Space-saving & Cost-reducing, High Cost Performance

Integrated double-layer vertical structure design greatly reduces the floor area of the equipment, saving more than 50% of factory space compared with two independent single-layer machines. Meanwhile, centralized power distribution and integrated control system reduce equipment purchase cost, power consumption and later maintenance cost. For new investors and small-scale building materials factories, it effectively lowers the threshold of equipment investment and site layout pressure, bringing higher return on investment.

1.3 Fully Automatic Intelligent Operation, Stable Output

Equipped with advanced PLC full-automatic control system and independent servo positioning system for double layers, the equipment realizes full-process automatic operation from feeding, leveling, multi-pass rolling forming, hydraulic cutting to finished product output. The whole production process supports one-key start and unattended operation. The intelligent counting and fault self-checking system can monitor equipment operation in real time, effectively reducing manual operation errors and improving continuous production stability.

1.4 Heavy-duty Structure & Ultra-long Service Life

The machine body is welded with thickened national standard steel plates, and the overall structure is stable after high-temperature aging treatment, avoiding vibration and deformation during long-term high-load operation. The forming rollers are made of high-strength alloy steel with hard oxidation treatment, which is wear-resistant, corrosion-resistant and not easy to scratch the surface of raw materials. Standardized universal wearing parts are adopted, with low daily maintenance difficulty and cost, and the service life can reach more than 15 years under normal working conditions.

1.5 Energy-saving & Eco-friendly, Comply with Global Standards

The equipment is equipped with frequency conversion energy-saving motors and optimized transmission structure, which reduces invalid power consumption during operation, with energy consumption 20% lower than traditional ordinary equipment. It operates with low noise, no vibration pollution and no waste material discharge, fully meeting international environmental protection standards and green production requirements of global building materials enterprises, helping customers pass factory environmental assessment and certification smoothly.

Working Principle & Production Process

The double layer roof tile forming machine adopts dual-group independent cold roll forming technology. The upper and lower layers are equipped with independent feeding, forming and cutting systems, which can operate independently without interference. It processes color steel coils, galvanized steel coils and aluminum-zinc coated steel coils into finished roof tiles through physical cold bending and rolling, without high-temperature processing, ensuring the integrity of raw material coating and physical properties.

Complete production workflow: First, two sets of raw material steel coils are placed on independent feeding racks; the raw materials are automatically fed into the upper and lower forming systems respectively, and leveled by the leveling device to eliminate board wrinkles and unevenness; then multi-group precision rollers perform gradual rolling and profiling to form two different standard roof tile shapes; finally, the hydraulic automatic cutting system cuts according to the preset length, and finished products are output automatically. The whole process is intelligently controlled with stable molding and high yield.

Main Technical Parameters (Customizable)

We support personalized customization of double-layer tile profiles, sizes and parameters according to customers’ local construction standards and market demands. The conventional standard parameters are as follows:

Materias primas aplicables: color steel coil, galvanized steel coil, aluzinc steel coil, aluminum coil

Espesor de la materia prima: 0.3mm-0.9mm (customizable)

Common forming profiles: upper layer glazed arc tile, lower layer corrugated/trapezoidal tile

Effective tile width: 800mm-1080mm (customized per customer demand)

Production speed: 700-1100 pieces/hour

Sistema de control: PLC full automatic control + touch screen operation

Hydraulic pressure: 4-6MPa

Total motor power: 11KW-15KW

Overall dimension: 7200mm×1400mm×1600mm

Equipment weight: about 4.2 tons

Application Scenarios of Double Layer Roof Tiles

The double-layer multi-style roof tiles produced by the equipment have smooth surface, neat edges, strong weather resistance, waterproof, windproof and compression resistance, adapting to diverse global construction scenarios:

Residential construction: villas, rural self-built houses, residential community roofing renovation

Commercial construction: hotels, shopping malls, exhibition centers, office buildings

Industrial construction: factory workshops, warehouses, logistics parks, breeding houses

Characteristic architecture: scenic antique buildings, tourist pavilions, cultural and creative parks

Public facilities: schools, hospitals, station waiting halls, gymnasiums

Why Choose Our Double Layer Roof Tile Forming Machine?

5.1 Professional Foreign Trade Manufacturing & Certification

We are a professional roll forming machinery manufacturer with decades of overseas export experience. All double layer roof tile forming machines comply with international CE and ISO quality standards, and have passed strict mechanical safety and quality tests. Our equipment has been stably exported to more than 50 countries and regions around the world, with reliable quality and good overseas market reputation.

5.2 Full Customization & One-stop Solution

We do not sell fixed standard equipment. According to customers’ local mainstream tile styles, installation standards and production scale, we provide exclusive profile mold customization, parameter adjustment, scheme design, production, packaging and export one-stop services. Our professional foreign trade team provides whole-process technical docking to ensure the equipment perfectly matches customers’ local market demand.

5.3 Reliable Global After-sales Service

We provide 24-month free warranty and lifelong technical maintenance for all equipment. We offer multilingual remote after-sales support, including equipment commissioning, technical training, fault troubleshooting and daily maintenance guidance. For large batch orders, we can provide overseas on-site installation and debugging services to completely solve cross-border equipment use worries for customers.