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Floor Deck Roll Forming Machine：Automatic Steel Decking Production Line

Description:High precision automatic floor deck roll forming machine for galvanized steel composite floor deck panels. PLC control, hydraulic cutting, custom profiles, CE certified for global steel structure construction suppliers.

Floor deck roll forming machine, also known as metal deck roll former or composite decking forming machine, is a continuous cold roll forming line specially built to produce galvanized steel floor deck panels for composite concrete floor systems. These steel deck sheets act as permanent formwork and work together with poured concrete to create strong, lightweight composite slabs widely adopted in modern steel construction projects.

This production line processes GI steel coils through decoiling, leveling, multi-station progressive forming, embossing (optional), hydraulic cut-to-length and finished sheet stacking. It supports open-type, dovetail and closed rib floor deck profiles, including common TR50, TR60, TR72, bondek profiles popular in Southeast Asia, Middle East, Europe and North America markets.

Main Advantages of Our Floor Deck Roll Forming Machine

Stable High Precision Forming

Rollers are made of Cr12MoV alloy steel, heat-treated and hard chrome-plated. Multi-pass forming stations ensure uniform rib height, flat surface and consistent profile without twisting or warping. The length tolerance is controlled within ±2 mm, meeting strict requirements of structural engineering inspection.

Fully Automatic PLC Control System

Equipped with famous brand PLC and touch screen HMI. Operators set target length, production quantity and speed directly on the panel. Encoder real-time tracking guarantees accurate cutting. The system saves production recipe data for quick profile changeover, reducing downtime between different orders. Optional automatic quick-change mould design is available for customers with multiple deck profiles.

Heavy Duty Hydraulic Cutting Unit

Independent hydraulic station with cooling system provides stable cutting force. The flying cut or stop-cut structure delivers burr-free, clean cuts. It works steadily under long continuous running, suitable for mass production of floor deck sheets for warehouses, shopping malls, high-rise buildings and parking lots.

Wide Material & Profile Customization

Our floor deck forming line adapts galvanized steel from 0.4 mm to 1.5 mm thickness. We customise working width, rib depth, embossing patterns and line layout according to customers’ drawings or samples. You can choose basic semi-auto version or full automatic line with hydraulic decoiler, auto stacker and punching device integrated.

Low Maintenance & Long Service Life

Thick welded machine base with shot blasting anti-rust treatment greatly improves rigidity. Standard electrical and hydraulic components from reliable suppliers lower failure rate. Normal service life can reach more than 10 years with regular lubrication and maintenance. We provide CE and ISO certification for export clearance.

Application of Finished Floor Deck Panels

Steel floor deck panels produced by this machine are core materials for composite floor slabs:

High-rise office & residential steel frame buildings

Large logistics warehouses and distribution centers

Shopping centers, exhibition halls and stadiums

Multi-storey car parking structures

Industrial plants and modular construction projects

Compared with traditional wooden formwork, composite steel floor deck saves labour, shortens construction cycles, reduces concrete consumption and improves overall fire resistance and structural stability. More and more steel fabricators choose to invest in their own floor deck roll forming line instead of purchasing finished deck sheets from third parties to cut cost and control delivery time.

Technical Reference Data

Suitable material: Galvanized steel (GI)

Material thickness: 0.4–1.5 mm

Forming speed: 12–20 m/min

Control system: PLC + touch screen

Cutting type: Hydraulic cut-off

Roller material: Cr12MoV, quenched & chrome plated

Power & voltage: Customized as local standard (380V/415V/220V, 50Hz/60Hz)

Why Work With Us

We are a professional roll forming machine manufacturer focusing on cold forming equipment for building metal profiles. Every floor deck roll forming machine will be fully tested before shipment. We supply installation guide, operation manual, online technical support and spare parts service. Whether you are a new factory owner expanding product lines or an experienced steel profile manufacturer upgrading old machines, we can design a suitable solution matching your budget and production target.