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Floor Deck Roll Forming Machine: Full Specification, Process & Performance Data
Cangzhou Zhongtuo Roll Forming Machinery Co.,Ltd proviene de Hebei-China. Es un fabricante dedicado al diseño y fabricación.
diferentes tipos de maquinas perfiladoras en frio. Somos una fábrica con una larga historia, dedicada al diseño y fabricación de maquinas perfiladoras desde 2006. Las máquinas que podemos producir incluyen: máquina formadora de tejas, máquina formadora de correas cz, máquina formadora de quillas de acero ligero, máquina de estampado de metal, máquina formadora de sistemas de puertas, máquina formadora de sistemas de techos, máquina de soldadura de tuberías de alta frecuencia, línea de corte longitudinal, línea de corte a la medida, máquina formadora de sistemas de estantes, máquina formadora de cubiertas de piso, línea de producción de tejas de piedra de color, máquina laminadora en caliente, etc.
+86-317-2191158
no.4 road, economic develop zone, botou conuty, cangzhou city, china
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Máquina Perfiladora de Tarima
01.Classification of Floor Deck Roll Forming Machine
The floor bearing plate, also known as profiled steel plate or steel bearing plate, is the core material for floor construction in steel structure buildings. The industry primarily classifies it based on "plate configuration and forming process," dividing it into three main types: open-type, concave (swallow-tail) type, and closed-type. Each type exhibits significant differences in performance and application scenarios. The specific classifications and characteristics are as follows:
High Speed Floor Deck Rolling Forming Machine

Description:Floor deck roll forming machine is a specialized cold roll forming equipment for manufacturing steel floor decking sheets widely used in high-rise buildings, steel structure workshops, commercial plazas, and industrial construction projects. The fully automatic production line completes decoiling, feeding, precise roll forming, hydraulic cutting, and finished output in one continuous process, ensuring high precision, high efficiency, and stable floor deck panel production.

Compared with traditional manual or semi-automatic forming equipment, our floor deck forming machine features adjustable forming speed, customizable profile sizes, strict dimensional tolerance control, and durable mechanical structures. All core components adopt international standard configurations, fully meeting the mass production demands of overseas construction material manufacturers and steel structure engineering companies. This article provides comprehensive technical parameters, process data, equipment configuration comparison, precision indicators and practical application standards for global buyers’ reference.

Máquina Perfiladora de Tarima

Core Overview & Main Application Scenarios

Steel floor deck panels produced by this equipment serve as permanent concrete formwork and structural bearing layers, effectively improving construction efficiency, reducing on-site formwork costs, and enhancing building floor seismic performance. The machine supports processing galvanized steel coils, PPGI coils, and carbon steel coils, compatible with mainstream floor deck types in European, American, Southeast Asian, and Middle Eastern markets, including open-type, closed-type, and dovetail-type floor decks.

Core application scenarios: high-rise residential buildings, steel structure factory buildings, shopping malls, office buildings, parking garages, and prefabricated steel structure construction projects.

Máquina Perfiladora de Tarima

Complete Machine Series & General Technical Parameters Table

We have standardized three mainstream floor deck machine models to adapt to different plate thicknesses, forming widths, and production efficiency requirements. The following table shows the full general technical parameters of the equipment series, covering core production indicators and basic configuration data.

Parameter Item Open-Type Floor Deck Machine Closed/Dovetail-Type Machine Re-Entrant Floor Deck Machine
Suitable Raw Material Galvanized steel, PPGI, Q235 carbon steel Galvanized steel, PPGI Galvanized steel, Q355 structural steel
Gama de espesores de material 0.7–1.5 mm 0.8–1.2 mm 0.8–1.4 mm
Max Raw Material Width 1250 mm 1220 mm 1000 mm
Forming Station Quantity 18–26 groups 28–36 groups 24–32 groups
Rated Forming Speed 15–40 m/min 8–18 m/min 10–20 m/min
Main Motor Power 22 KW / 30 KW 30 KW 22 KW
Hydraulic Station Power 7.5 KW 7.5 KW 5.5 KW
Working Voltage 380V/50Hz/3Phase (Customizable) 380V/50Hz/3Phase (Customizable) 380V/50Hz/3Phase (Customizable)
Overall Dimension (L*W*H) 9500*1600*1600 mm 10500*1800*1700 mm 9000*1500*1600 mm
Total Machine Weight 6.8 T 8.2 T 6.5 T
Applicable Yield Strength ≤350 MPa ≤320 MPa ≤350 MPa

Máquina Perfiladora de Tarima

Product Profile Precision Tolerance Data Table

Floor deck panels belong to structural building materials with extremely strict dimensional precision requirements. Our equipment adopts CNC integrated processing and multi-group rolling calibration technology, and the finished product tolerance fully complies with international construction steel structure standards. The detailed precision indicators are shown in the table below:

Precision Inspection Item Standard Tolerance Our Machine Actual Accuracy Inspection Standard
Plate Length Deviation ±3 mm / 10m ±2 mm / 10m ISO 9001 & GB Standard
Wave Height Deviation ±1.5 mm ±1.0 mm Steel Structure Construction Code
Effective Cover Width Deviation ±3 mm ±1.5 mm Industry Profile Standard
Plate Thickness Uniformity Deviation ±0.08 mm ±0.05 mm Raw Material Forming Standard
Lateral Bending Degree ≤2 mm/m ≤1.2 mm/m Full-length Flatness Test
Full-length Bending Error ≤10 mm/10m ≤6 mm/10m Overall Dimension Detection

Máquina Perfiladora de Tarima

Core Component Material & Configuration Parameter Table

The service life and forming stability of floor deck roll forming machines depend entirely on core component materials and processing technology. All key wearing parts and load-bearing parts of our equipment adopt high-strength alloy materials with heat treatment process, which effectively reduces wear and deformation and extends the equipment service life to more than 15 years. The core component configuration data is as follows:

Core Component Material & Processing Technology Key Parameter Index Function Advantage
Forming Roller GCr15 bearing steel, integral quenching, hard chrome plating Hardness HRC 58–62, roller surface roughness Ra≤0.8μm Anti-wear, anti-deformation, no scratch on plate surface
Main Shaft 45# high-quality steel, quenching and tempering treatment Shaft diameter Φ90mm / Φ95mm, high torsional resistance Stable transmission, no jitter during high-speed operation
Cutting Blade CR12Mov die steel, vacuum heat treatment Cutting hardness HRC 60+, repeated cutting ≥100,000 times Smooth cutting section, no plate deformation, durable
Machine Frame 400H section steel, integral welding & stress relief annealing Overall structural stability, long-term non-deformation Bear high-load operation, reduce equipment vibration
Transmission System Double chain synchronous transmission Synchronous error ≤0.5mm, low noise operation Uniform force on each roller, consistent forming effect

Máquina Perfiladora de Tarima

Automatic Control System Configuration Table

The equipment is equipped with an intelligent fully automatic control system, supporting multi-language switching, fixed-length automatic cutting, batch production setting, fault self-diagnosis, and data storage functions. It realizes unattended continuous production and effectively improves production efficiency. The detailed control system configuration is shown below:

Control Module Brand & Model Functional Parameters
Main PLC Controller Siemens Standard PLC Stable operation, anti-interference, support custom program editing
Touch Screen HMI Multi-language intelligent display screen Support English, Spanish, Arabic, Russian and other languages
Length Encoder High-precision pulse encoder Pulse accuracy 1000p/r, real-time length tracking
Fault Alarm System Intelligent self-diagnosis module Automatic alarm for overload, material shortage, and cutting errors
Production Counting System Built-in data statistics module Automatic statistics of output, saving production data in real time

Máquina Perfiladora de Tarima

Standard Production Process Flow & Time Cycle Data

The floor deck roll forming machine adopts a one-piece continuous production process with standardized and streamlined operation. Each process link has fixed time cycle parameters to ensure stable and efficient production. The complete process and cycle data are as follows:

Standard Process Flow: Decoiling → Material Feeding & Calibration → Multi-pass Roll Forming → Precision Shaping → Hydraulic Fixed-length Cutting → Finished Product Output & Stacking

Process Link Single Process Time Process Function Description
Decoiling Continuous feeding, no interval Automatic unwinding of steel coils, stable material conveying
Feeding & Calibration 0.2s positioning correction Correct material deviation to ensure horizontal feeding
Roll Forming & Shaping Continuous high-speed forming Multi-pass gradual rolling to avoid plate stress deformation
Hydraulic Cutting 0.8–1.2s/time Fixed-length automatic cutting, fast and precise
Finished Output Automatic discharging Smooth output, no plate damage

Máquina Perfiladora de Tarima

Equipment Advantage & Market Competitive Data

Compared with ordinary low-end forming machines on the market, our floor deck roll forming machines have obvious advantages in production efficiency, precision stability, energy consumption, and service life. The core competitive data comparison is as follows:

Performance Index Ordinary Market Machine Our High-Precision Machine Performance Improvement Rate
Forming Precision Error ±3–5mm ≤±2mm 60% higher precision
Stable Operation Speed 8–20m/min 15–40m/min 100% efficiency improvement
Annual Failure Rate ≥8% ≤2% 75% failure reduction
Equipment Service Life 8–10 years 15+ years 50% longer service life
Energy Consumption High power consumption Energy-saving frequency conversion design 20% energy saving

Máquina Perfiladora de Tarima

Customization & After-Sales Service Standard

We support full personalized customization of floor deck forming machines, including special profile sizes, non-standard material thickness, voltage adaptation, multi-language system, and automated stacking equipment matching. All equipment complies with CE, ISO9001 international certifications, meeting the import standards of Europe, America, Southeast Asia, Africa, and other regions.

Standard after-sales service: 12-month full machine warranty, lifelong free technical consultation, overseas on-site installation and commissioning, free operation training, and long-term supply of spare parts. We provide 24-hour online after-sales support to solve equipment operation problems for global users in a timely manner.

 

Conclusión

Our fully automatic floor deck roll forming machine integrates high precision, high efficiency, energy saving, and durability, with complete parameter standards and stable performance. Rich production data and strict precision control ensure that the produced floor deck panels fully meet international construction engineering standards. Whether for small-scale factory trial production or large-scale mass production orders, the equipment can provide stable and reliable production support. It is the preferred processing equipment for global steel structure building material manufacturers.

¿Por qué elegirnos?

Somos una empresa nacional de alta tecnología. Tenemos la certificación del sistema de calidad ISO9001, la certificación de seguridad europea CE, la certificación norteamericana CAS y otras. Tenemos una amplia experiencia en el comercio de exportación, la comprensión de las necesidades de los clientes de diferentes países. Mientras tanto, podemos ofrecer a los clientes soluciones de diseño satisfactorias. Nuestras máquinas se han exportado a más de 150 países, y hemos establecido relaciones de cooperación estables y a largo plazo con los clientes, y ganado los elogios de los clientes.
Confianza mundial: Con la confianza de clientes en más de 156 países y regiones, nuestras máquinas de fabricación de láminas para tejados son reconocidas por su excelente rendimiento y fiabilidad en todo el mundo.
En Zambia, África, Zhongtuo máquinas perfiladoras están en funcionamiento estable
Máquina automática de quilla CU-Los clientes de Mongolia inspeccionan las fábricas y cooperan con nosotros
Línea de corte longitudinal de metal Zhongtuo personalizada para clientes de Brailian
Bienvenido a Wedo LLC para visitar nuestra fábrica de máquinas perfiladoras
Los amigos americanos están de vuelta en Cangzhou Zhongtuo Roll Forming Machinery
Máquina Perfiladora de Techos Metálicos Produce Panel R y Perfil Bajo con Sistema de Apilamiento Automático
Comentarios de los clientes sobre nuestro servicio postventa de perfiladoras
¡Exitosa visita de clientes azerbaiyanos a nuestra fábrica de perfilado!
Zhongtuo Roll Forming Solutions | Maquinaria a medida para industrias globales
Visita Zhongtuo a través del sistema 360 ° VR, Cangzhou Zhongtuo se estableció en 2014, que se dedica al diseño y fabricación de diferentes tipos de máquinas de perfilado en frío. Proporcionamos ODM, OEM y servicio de ventanilla única. Las materias primas, la maquinaria y los accesorios se pueden comprar de nosotros.
Visita Zhongtuo a través del sistema 360 ° VR, Cangzhou Zhongtuo fue fundada en 2004, que se dedica al diseño y fabricación de diferentes tipos de máquinas de perfilado en frío. Ofrecemos ODM, OEM y servicio de ventanilla única. Materias primas, maquinaria y accesorios pueden ser adquiridos de nosotros.

Servicio integral OEM/ODM y personalización

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Servicio posventa completo

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Inteligencia en la supervisión de la producción: supervisión en tiempo real para evitar anomalías en la producción.
Recordatorio inteligente: recordatorio de anomalías, recordatorio de mantenimiento de la máquina, etc. - prolongar eficazmente la vida útil de la máquina.
Postventa inteligente: realizar verdaderamente el control remoto post-venta, sin necesidad de enviar ingenieros a la local del cliente, logrado ahorrar tiempo post-venta y ahorrar costes de mantenimiento.
Cooperación con Siemens-Garantía global de control PLC de Siemens.
Compre dos máquinas y llévese gratis este ordenador inteligente.

Proporcionar OEM、ODM

1.comunicación:confirmar los requisitos del comprador.
2.Diseño técnico:realizar perfiles de dibujo y dibujo de máquinas en 3D
3.determinar la configuración y la producción
4.pruebas antes de la entrega
5.embalaje y entrega
6.Orientaciones técnicas
7.Servicio posventa:Servicios de instalación de máquinas complejas y visitas periódicas al cliente

Con la confianza de más de 95800 empresas

Tenemos el honor de cooperar ampliamente con muchos
empresas de alta calidad. A través de la cooperación con nosotros, han recibido
fuerte apoyo y logrado avances y desarrollo empresariales.
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Certificación ISO9001 y CE
Somos dueños de nuestra propia marca ztrfm, equipo de diseño profesional y técnicos.
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Países Clientes
Productos populares entre los usuarios y muy elogiados.
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Soluciones integrales
desde accesorios hasta máquinas de moldeo, resolviendo la complejidad de sus adquisiciones.
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Tenemos un fuerte equipo de ingenieros de más de 20 personas, vamos a dar una solución más precisa y rápida.