The versatility of metal scaffold panels makes them suitable for a wide range of construction applications. They can be easily customized and assembled to fit the unique requirements of different projects, whether it’s a small – scale renovation or a large – scale infrastructure development. This adaptability not only saves time and effort during the construction process but also ensures that the scaffold system is tailored to the specific needs of the project, maximizing its efficiency and effectiveness.

Meet the Game – Changer: Our Roll Forming Machine

Now, let’s turn our attention to the star of the show – our state – of – the – art Metal Scaffold Panel roll forming machine. This isn’t just another piece of industrial equipment; it’s a technological marvel engineered to redefine the standards of efficiency and quality in metal scaffold panel production.

At first glance, its sleek and modern design commands attention. The machine’s outer casing is made from high – grade, corrosion – resistant materials, not only ensuring durability but also giving it a professional and robust appearance. The clean lines and ergonomic layout of the control panel make it user – friendly, allowing operators to quickly and easily adjust settings and monitor the production process.

The overall construction of the roll forming machine is a testament to our commitment to precision engineering. It consists of a series of heavy – duty rollers, each precisely machined to ensure consistent and accurate shaping of the metal sheets. These rollers are driven by a powerful, energy – efficient motor system that provides smooth and reliable operation. The motor is not only capable of handling high – speed production but also maintains stable torque even under heavy loads, ensuring that the quality of the formed panels remains consistent throughout the production run.

The required profile drawing:

Profile A: width 492mm x height 79mm

Profile B: Width 248mm*75mm

material thickness:1.5mm     Galvalume-AZ150

About the punching part:

The work flow for Metal Scaffolding Plank Machine

10 Ton hydraulic decoiler > leveling and pinch roller–> Pit- servo coil feeder—–>punching machine– main rolling machine

10 Ton hydraulic decoiler with loading car

10 ton Hydraulic uncoiler

Function: Support the rolling plate and provide tension to the steel strip, consisting of a frame, spindle, expansion and contraction reel, and unwinding

Construction:

1. Main frame:It is composed of forged bearing seats made of section steel, A3 steel plate, and 45 steel, and is welded. After annealing and qualitative treatment, it does not deform; Two bearing seats are bored at once to ensure the concentricity of the spindle installation and prevent radial runout.
2. Spindle: Made of 45 seamless steel pipes quenched and tempered before precision turning, with a load capacity of 10 tons.
3. Expansion and contraction drum: Adopting a slider type push-pull expansion drum form; Four curved plates and a pair of linear cutting sliders, with an expansion diameter of Ф 470mm – Ф 530mm; The effective working length of the drum is 1380mm, and the overall core shaft ensures the concentricity of the drum during expansion and contraction.
4. Unwinding and pressing device: composed of pressing roller, support arm, and oil cylinder; The pressure roller is coated with polyurethane glue, which presses the material head during unwinding to help prevent it from loosening. The support arm is powered by a hydraulic oil cylinder for lifting and lowering.
5. Brake device:Adopting pneumatic disc brake components, the braking force can be adjusted. When parking, the brake should be tightened, and when driving, the brake should be dragged to ensure that the standby and startup states do not loosen the coil, so as to avoid scratching the surface of the board when loosening the coil.
   6. Hydraulic power: Push-pull expansion and contraction core shaft: Hydraulic cylinder model and specification: HOB125mm, using rotary joint oil supply method.
6. Loading Car(1 unit)

Function:

The rolling plate is lifted by the feeding trolley and fed into or detached from the winding machine drum. Composed of walking base, V-shaped platform, hydraulic power, electrical power, and guide rail.

Construction:

Walking base: welded from A3 steel plate, four walking wheels made of # 45 round steel high-frequency treatment to ensure high load-bearing capacity, chain transmission, hydraulic motor walking speed of 5 meters/min, slowly guiding the coil into the drum.

V-shaped platform: welded from A3 steel plate, with four cylindrical guide pillars coated with hard chromium on the surface, and then ground. The platform is V-shaped, and the coil is lifted to the center height of the drum.

Hydraulic power: The lifting weight of the hydraulic station is 10 tons, the lifting height is 300mm, and the hydraulic cylinder model and specification are FA- Ф 125mm (1 unit) is controlled by electromagnetic valve and touch screen for lifting height.

Walking: Oil motor transmission.

Guide rail: The square tube and steel plate are welded to ensure no deformation and a firm connection with the foundation.

This is the nature of the DC53 Mold material.

Hydraulic cutting and Punching:

1.This part is for cutting the order and then shearing part shape will not be changed.
2.Punching the side holes, logo and others

a.The entire line adopts PLC control, LCD touch screen display, and human-machine interface. Implement interaction between humans and PLC. Operators can automatically run (programmable control) through the set program and monitor the control process, enabling them to control the production line and modify control parameters. They can also monitor the equipment’s operating status, operating parameters, and fault indications in real time. The length of the workpiece is set to a numerical value, and the length of the workpiece can be adjusted. Real time monitoring of equipment operation status and fault indication.

b.There are two modes of operation: manual and automatic. Equipped with manual and automatic switching functions: in manual mode, it can operate on a single machine for easy maintenance; In automatic mode, perform full line production operation and start in sequence; The entire line is equipped with emergency stop buttons, which are easy to handle emergency accidents and ensure safety.

c. There is a manual operation panel next to the machine for the convenience of workers to operate.

For the profile A and profile B, we use the fast change type.