Automatic sizes changing for stud and track rolling forming machine

L Trim Rolling Forming Machine Combined Type

High Speed Stud and Track Machine

Angle Steel Keel and Hat Keel Dual Molding Machine：High Efficiency Integrated Forming Equipment

الوصف:Angle steel keel and hat keel dual molding machine is a multi-functional cold roll forming equipment specially designed for the rapid production of architectural keels. It integrates the processing functions of angle steel keels and hat-shaped keels in one unit, solving the pain points of single-function equipment, high procurement costs and large floor space for global construction material manufacturers. With fully automatic feeding, punching, forming and cutting processes, this dual-purpose keel forming machine meets the mass production and personalized customization needs of light steel keels for ceiling, partition and building enclosure systems, and is widely recognized by overseas construction machinery and building material processing enterprises.

Product Overview: Dual-Function Integrated Keel Forming Solution

Traditional keel production requires separate equipment for angle steel keel and hat keel processing, which increases equipment investment, workshop occupation and production management costs for manufacturers. Our dual-machine integrated keel forming machine adopts an optimized composite structure design, realizing free switching between angle keel and hat keel production without replacing the main machine body, only simple mold adjustment is needed.

This multi-functional molding equipment is tailored for the light steel keel processing industry. It supports the one-time forming of various specifications of galvanized steel keels, stainless steel keels and color steel keels. The whole production line realizes unmanned automatic operation from raw material coil feeding to finished product discharging, which greatly improves production efficiency and product consistency. It is an ideal core equipment for medium and large building material factories to upgrade production lines and expand product categories.

Core Advantages of Dual Molding Machine

Dual-Specification Switching, Wide Application Range

The integrated design of angle steel keel forming and hat keel forming enables one machine to cover two mainstream keel production processes. The equipment supports customized processing of keel thickness, width and hole spacing, adapting to the production standards of building keels in Europe, Southeast Asia, the Middle East, Africa and other global regions. It can produce ceiling keels, wall partition keels, lightweight steel structural keels and other products, with strong product compatibility and market adaptability.

High Automation & High Production Efficiency

Equipped with international standard PLC intelligent control system and servo driving system, the dual molding machine realizes fully automatic procedures including coil feeding, leveling, precise punching, continuous roll forming, fixed-length cutting and finished product output. The production speed is stable at 15-25m/min, which is 30% higher than that of traditional single-function equipment. The whole line only requires 1-2 workers for auxiliary operation, effectively saving labor costs and reducing manual operation errors.

Stable Forming Quality & Low Failure Rate

The key forming rollers are made of high-quality alloy steel with quenching and tempering treatment, featuring high hardness, wear resistance and long service life. The precision calibration structure ensures that the keel products have smooth surface, uniform size and accurate forming angle, fully complying with international building material size standards. The optimized mechanical structure reduces vibration and noise during operation, with stable continuous working performance and low later maintenance cost, suitable for long-term uninterrupted industrial production.

Cost-Effective & Space-Saving

Compared with purchasing two separate sets of angle keel and hat keel forming machines, our dual integrated equipment saves 40% of equipment procurement cost and 50% of workshop floor space. The centralized control system simplifies production management procedures, reduces equipment failure points and later maintenance costs, bringing higher profit margins and faster return on investment for overseas customers.

Complete Production Process

The angle steel keel and hat keel dual molding machine adopts a streamlined one-stop production process, with simple and efficient operation steps:

Raw Material Feeding: Manually place the steel coil on the hydraulic uncoiler, and the equipment automatically completes stable feeding;

Leveling Processing: The multi-group leveling roller straightens the steel strip to eliminate bending and deformation, ensuring flat raw materials;

Precision Punching: According to customer product requirements, automatically punch mounting holes and connecting holes with accurate hole position;

Roll Forming: Multi-pass profiling rollers gradually press the steel strip into standard angle steel keel or hat keel shape;

Fixed-Length Cutting: The servo tracking cutting system realizes precise fixed-length cutting without burrs;

Finished Product Discharging: Automatic discharging and stacking, convenient for finished product collection and packaging.

Main Technical Parameters

We support personalized customization of equipment parameters according to customer production needs, and the conventional standard parameters are as follows:

Applicable Raw Materials: Galvanized steel coil, stainless steel coil, color steel coil

Raw Material Thickness: 0.4-1.2mm

Forming Speed: 15-25m/min (adjustable)

Control System: PLC full automatic intelligent control

Cutting Accuracy: ±1mm

Equipment Power: 18-30KW (customizable)

Working Voltage: 380V/220V 50/60Hz (support regional customization)

Wide Application Scenarios

This dual-purpose keel forming equipment is widely applicable to various building material processing and engineering construction fields, covering global mainstream building scenarios:

Indoor ceiling and partition wall keel production for commercial buildings, office buildings and shopping malls;

Light steel keel processing for residential decoration and prefabricated buildings;

Special-shaped building enclosure and supporting keel production;

Custom processing of various light steel structural accessories for construction engineering.

Our Service & Advantage

As a professional manufacturer of cold roll forming equipment with years of overseas export experience, we focus on providing high-quality, stable and cost-effective keel forming machine solutions for global customers. All equipment complies with international CE certification standards and meets overseas market access requirements.

We provide one-stop overseas services including equipment customization, production guidance, overseas installation and commissioning, technical training and long-term after-sales maintenance. Professional English-speaking technical teams support remote guidance and on-site service, solving all equipment operation and maintenance problems for foreign customers in a timely manner.