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Cable Tray Roll Forming Machine | Auto Adjustable Line
different types of cold roll forming machines. We are a factory with a long history, engaged in the design and manufacture of roll forming machines since 2006. The machines we can produce include: roof tile making machine, cz purlin making machine, light steel keel making machine, metal embossing machine, door system forming machine, ceiling system forming machine, high frequency pipe welding machine, slitting line, cut to length line, shelf system forming Machine, floor decking forming machine, color stone tile production line, hot laminating filmed machine,etc.
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Cable Tray Roll Forming Machine | Auto Adjustable Line
Description:Automatic cable tray roll forming machine for perforated, ladder & trough trays. GI/SS/aluminum, 0.8–1.5mm, PLC control. Request a quote.
Cable Tray Roll Forming Machine for Perforated, Ladder and Trough Trays
A cable tray roll forming machine is a continuous production line that turns galvanized steel, stainless steel or aluminum strip into finished cable trays—uncoiling, leveling, servo punching, roll forming and cut-to-length in one pass. It is built for electrical contractors, switchgear manufacturers and steel-profile factories that need consistent hole patterns, straight edges and repeatable dimensions instead of manual welding or press-brake bending.
Most buyers searching for a cable tray making machine are comparing automation level, size-changeover method, punching accuracy and after-sales support. The section below answers those points before the spec table, so procurement engineers can qualify the machine without a sales call.
What Profiles Can One Machine Produce
A properly configured line handles the three dominant cable management profiles:
Perforated cable tray – ventilated bottom with rounded holes, 100–600 mm width
Ladder cable tray – side rails + welded/formed rungs, common in power plants
Trough (channel) cable tray – enclosed U-shape for office and data-center wiring
Width and height are adjusted by PLC-controlled side-wall movement or quick-change spacers. You do not need separate roller sets for every size if the order range stays inside the machine’s adjustable window (e.g. 100–600 mm width, 50–150 mm height).
Standard Production Flow
Hydraulic decoiler → 7-roller leveler → Servo feeder → Multi-station punching press → Roll forming stands → Hydraulic cut-to-length → Outfeed table
Each station is synchronized by the PLC. The operator selects a stored recipe (tray type + width + hole pitch), and the line auto-feeds the correct length before each punch stroke. This removes the manual marking step that causes hole misalignment in low-end lines.
Key Technical Specifications (Export Version)
| Item | Typical range / value |
| Applicable material | Hot-dip GI, cold-rolled steel, SS304, aluminum |
| Material thickness | 0.8 – 1.5 mm (up to 2.0 mm on request) |
| Tray width | 100 – 600 mm |
| Tray height | 50 – 150 mm |
| Forming speed | 0 – 15 m/min (PLC stepless) |
| Punching accuracy | Hole pitch ±0.5 mm |
| Length tolerance | ±1.0 mm |
| Main motor | 11 kW (Siemens optional) |
| Control system | PLC + HMI, recipe memory, fault diagnosis |
| Power supply | 380V/50Hz/3Ph (customizable) |
| Compliance | CE, IP54 cabinet |
These numbers are not the maximum physically possible—they are the stable working window we recommend for 24/7 plant use without frequent roller re-tightening.
Why It Matters for Overseas Buyers
Lower labor: one operator loads coils and watches the HMI; the line auto-stacks trays.
Interchangeable installation: ±0.5 mm hole accuracy means trays from batch #1 and batch #50 still share brackets.
Customization without retooling cost: European ladder pitch, Middle East heavy-duty thickness, or South-American perforated pattern are saved as recipes.
Sea-shipping ready: main frame is anti-rust oiled, wrapped in film, and steel-wire fixed in 40HQ.
Application Scenarios
This equipment fits factories supplying:
Commercial building wiring systems
Substation and transformer stations
Data center raised-floor cable routes
Oil & gas plant cable ladders
Solar farm DC cable management
If your project mixes ladder trays and perforated trays in the same tender, choose the auto-changeover version rather than the fixed-width version—the payback comes from avoiding a second production line.
FAQ
Q: Can the machine punch side holes and bottom holes at the same time?
A: Yes. We use a multi-station pneumatic/hydraulic punch with combined dies. Bottom perforation and side mounting holes are completed in one indexing stroke.
Q: How long does width change take?
A: On the automatic version, 5–10 minutes via HMI + motorized side walls. On the manual-spacer version, 20–30 minutes with tools.
Q: Do you provide tray profile drawings?
A: We can run production from your CAD drawing, or supply standard ISO/DIN-style tray profiles for sampling before deposit.
Q: What about installation abroad?
A: We send wired-and-tested containers, plus PDF manuals and a remote commissioning session. On-site engineer dispatch is optional (added cost, visa/invitation supported).
Q: Is the PLC in English?
A: Default HMI is English; Spanish/Russian/Arabic/Chinese switchable.
Why choose us?
OEM/ODM & Customization one-stop service
Full after-sales service support
Provide OEM、ODM
2.Technician design:make drawing profiles and 3D machines drawing
3.determine the configuration and production
4.testing before delivery
6.Technical guidance
7.After-sales service:Installation services for complex machines and regular customer visit
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