Over 24 Years Experience & Knowledge International Standards,
Technologicaly Changes & Industrial Systems, We Are Dedicated To
Provides Seds The Best & Economical Solutions To Valued Customers.
Technologicaly Changes & Industrial Systems, We Are Dedicated To
Provides Seds The Best & Economical Solutions To Valued Customers.
Automatic Sizes Changing Strut Channel Machine
Cangzhou Zhongtuo Roll Forming Machinery Co.,Ltd comes from Hebei-China. It is a manufacturer dedicated to design and manufacture.
different types of cold roll forming machines. We are a factory with a long history, engaged in the design and manufacture of roll forming machines since 2006. The machines we can produce include: roof tile making machine, cz purlin making machine, light steel keel making machine, metal embossing machine, door system forming machine, ceiling system forming machine, high frequency pipe welding machine, slitting line, cut to length line, shelf system forming Machine, floor decking forming machine, color stone tile production line, hot laminating filmed machine,etc.
different types of cold roll forming machines. We are a factory with a long history, engaged in the design and manufacture of roll forming machines since 2006. The machines we can produce include: roof tile making machine, cz purlin making machine, light steel keel making machine, metal embossing machine, door system forming machine, ceiling system forming machine, high frequency pipe welding machine, slitting line, cut to length line, shelf system forming Machine, floor decking forming machine, color stone tile production line, hot laminating filmed machine,etc.
For more information, delivery time and prices, please mail us!
Different from ordinary rolling machines, our Automatic Sizes Changing Strut Channel Machine adopts professional cold bending technology, without damaging the metal material structure. It can process galvanized steel, stainless steel, aluminum alloy and other raw materials, producing standard C-channel, U-channel and custom solar mounting struts widely used in rooftop solar systems, ground photovoltaic power stations and large-scale solar farm projects.
Support the sizes of 41×21, 41×41 and 41x62mm 41x72mm, 41x82mm Max thickness from 2 to 2.75mm GI steel. 3.0mm if not too many then okay.
Note: the thickness range the narrower and then profile will be more beautiful.
Size adjustment: PLC control, but you need to change the shearing blades.
The work flow for Channel roll forming machine
| Series | Details | Parameter |
|
Product
|
Raw material | GI |
| Material thickness | 2.75 mm mostly 3.0mm can not be always | |
| Cutting length | Adjustable | |
| Shearing Accuracy | 350 to 550 Mpa | |
| Straightness | +_1.0mm/3m | |
| Section size | Bending less than 1‰/M | |
| Surface quality | According to drawing or sample |
5Ton automatic hydraulic Decoiler
Type: hydraulic
Coil width: max 400 mm
Loading capacity: 3 tons
Inner diameter: 450-550 mm
Main roll forming machine
|
Roll forming machine
|
Feeding device | With three rollers |
| Rolling shaft
|
Shaft material: 45# STEEL | |
| Shaft diameter: 90 mm | ||
| Tempering treatment | ||
| Roller material | GB-Cr12 | |
| Quenched treatment(heat treatment) 56-58 degree | ||
| Rolling station No. | 28 stations | |
| Work speed | 35 m/min | |
| Machine frame | Vertical arch frame structure 35mm | |
| Bearing | Chinese famous brand Harbin | |
| Work power | 11KWX2+22KW=44KW | |
| Transmission | By gearbox |
Online punching
Before punching:After punching Material of the punching die:GCr 12 quenched
Power supply:Hydraulic power Each time we can punch 10 holes. With energy tank to make sure the non-stop punching. Each time we punch 6 holes, and three punching station can punch 18 holes each time. Servo motor control.
PLC control system for many different sizes
| Control system
|
Frequency brand | Delta brand or other brand |
| PLC brand | Delta brand or other brand | |
| Screen type | Touch screen | |
| Screen language | English/Chinese/As required | |
| Encoder | Omron | |
| Low pressure electrical part | Schneider | |
| Function | Control the cutting length and quantity, speed adjustment | |
| Note: in the PLC, we will input 4 sizes, simple click it and then you can choose the sizes to work. Machine will finish the sizes changing automatically. | ||
Hydraulic Shearing System
|
Hydraulic system
|
Work type | Hydraulic flying cutting&punching |
| Driving method | By pillar type Cylinder for hydraulic cutting&punching | |
| Hydraulic motor power | With energy tank | |
| Servo motor | AN CHUAN BRAND | |
| Punching mold | For oval holes | |
| Cutter material | D2 | |
| Cutting length tolerance | ±1mm/3m | |
| Cutting feature
|
The hydraulic cutting is working well in the normal temperature | |
| Steady and safe working condition | ||
| Oil tube and wires connection | All the tubes and wires will be marked by the numbers or letters,So that it will be very easy to connect for the new. | |
| Cutting feature Automatic cutting after forming, no distorting or wasting. Steady and safety, no have sounds by this cutting way The hydraulic cutting system will be installed on the main roll forming machine by seller. The hydraulic system is by cylinder driving, make the cutting working condition more steady. Meanwhile, there are two pieces of travel switches on the cutting system, it will make the record when the cutter up and down, and transmit the data to control system. The cutter material is D2, it’s especially using for the cutter material. |
||
Product table
| Table
|
Table length: 3000 mm， customer needs 3 sets： |
| Table total width: 500 mm | |
| Table material: square pipe welded | |
| As default | We give 3 meter as default. |
Optional Automatic Stacker
| Introduction to Equipment Configuration 1. Requirement: The height from the bottom of the front-end cold bending machine material to the ground should be between 850mm and 900mm, while others can be customized 2. Requirement: On site self provided gas source, 0.6~0.8MPa, 1~2m ³ gas storage tank (gas consumption per minute/0.3m ³ for a single device) 3. Requirement: Bring your own power supply on site, and use 4 * 6+1 * 2.5 or above power cords 4. Power specification: 380V, 50HZ three-phase (special can be customized) |
| Feeding section (variable frequency control, adjustable speed) 1. The feeding is equipped with high-speed rollers 2. The second stage feeding adopts rubber rollers to prevent slipping and scratching of the profiles. |
Flip over section (servo control, simple structure, durable, basically maintenance free)
| Stacking section 1. All profiles are made of heavy-duty materials 2. The palletizing gripper adopts a gripper type cylinder that is stable and reliable. (Cylinder model MH40D) 3. The base is made of 100 * 100 square tube for greater stability, and the forklift is more convenient 4. The drag chains are all heavy-duty, making them more stable for long-term operation |
| Electric control section
1. All adopt flipping, palletizing translation, palletizing lifting, and 3 sets of servo Weichuang systems. Long term/high-speed situations compared to stepping and gas.The cylinder is more stable. National warranty, convenient after-sales service.2. Fragile relays are all made of Japan’s Izumi professional world-class brand |
| The frame body is welded with 100x100x4 square tubes. The conveyor belts are all made of rubber rollers to prevent slippingThe feeding horizontal push adopts SC cylinder with rubber soft head, effectively preventing scratches on the profile Flip using cylinder clamping servo rotation. The slides are all made of precision square rail. The palletizing adopts heavy-duty profiles and the lifting adopts gear rack transmission, which is stable and durable. The palletizing translation platform is processed using a gantry milling machine for greater precision. |
Why choose us?
We are a national level high-tech enterprise. We have got ISO9001 quality system certification, European CE safety certification, North American CAS certification and others. We have rich experience in export trade, understanding the needs of different countries customers. Meanwhile we can provide customers with satisfactory design solutions. Our machines have been exported to more than 150 countries, and we have established long-term and stable cooperative relations with customers, and won the praise of customers.
Visit Zhongtuo through 360° VR system, Cangzhou Zhongtuo Was Established In 2014, Which Is Dedicated To The Design And Manufacture Different Types Of Cold Roll Forming Machines. We Provide ODM, OEM And One-Stop Service. Raw Materials, Machinery And Accessories Can Be Purchased From Us.
OEM/ODM & Customization one-stop service
Full after-sales service support
Provide OEM、ODM
1.communication：confirm buyer's requirement.
2.Technician design:make drawing profiles and 3D machines drawing
3.determine the configuration and production
4.testing before delivery
2.Technician design:make drawing profiles and 3D machines drawing
3.determine the configuration and production
4.testing before delivery
5.packing and delivery
6.Technical guidance
7.After-sales service:Installation services for complex machines and regular customer visit
6.Technical guidance
7.After-sales service:Installation services for complex machines and regular customer visit
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high-quality enterprises. Through cooperation with us, they have received
strong support and achieved business breakthroughs and development.
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ISO9001 and CE Approved
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Popular products with users and highly praised.
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One-Stop Solutions
from accessories to molding machines, solving the complexity of your procurement.
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Engineer Team
We have strong engineer team of more 20 People, we will give more accurate and fast solution.
