Double Layer Roof Tile Forming Machine：Dual Profile High Speed Roll Forming Line

Description:Double Layer Roof Tile Forming Machine is a multifunctional automatic cold roll forming line specially designed for producing two different types of metal roof tiles on one single machine. Also known as dual-layer roof sheet roll former, it integrates two independent forming systems in one compact frame, enabling manufacturers to produce glazed tiles, trapezoidal roof panels, and wall panels alternately or separately. Ideal for small and medium building material factories, this equipment solves the pain points of large floor occupation, high equipment investment and single production mode of traditional single-layer machines, becoming the cost-effective core equipment for metal roofing material mass production.

With the booming development of global steel structure construction, prefab housing, industrial warehouse and residential roofing projects, the market demands for diversified metal roof tiles are growing rapidly. Overseas buyers from Southeast Asia, Africa, South America, the Middle East and Europe prefer flexible, space-saving and multi-functional roofing tile production lines. Our automatic double layer roof tile roll forming machine is optimized for international construction standards, supporting customized profiles and stable continuous production, helping overseas customers expand product categories and improve market competitiveness with lower investment.

Complete Machine Configuration

Our double layer roof tile forming line adopts integrated modular design, covering full automatic production procedures from raw material feeding to finished output. The standard production line includes the following core components to ensure stable and high-efficiency operation:

Automatic Hydraulic Uncoiler: Supports PPGI, PPGL and galvanized steel coils, automatic unwinding and tension control, no material deviation during feeding

Material Leveling Device: Multi-group straightening rollers correct coil flatness, eliminate bending and wrinkling, ensure uniform raw material quality

Double Layer Forming Host: Upper and lower independent roller systems, one machine for two different roof/wall profiles, fast mold switching

Hydraulic Cutting System: Fixed-length hydraulic cutting, smooth incision without burrs, adjustable cutting length freely

PLC Intelligent Control Cabinet: Touch screen operation, parameter one-key setting, automatic counting and fault alarm

Automatic Receiving Table: Finished tiles automatic stacking and output, reduce manual handling workload

Core Advantages of Double Layer Roof Tile Forming Machine

Compared with two sets of single-layer roof tile machines, our dual-layer forming line has obvious advantages in floor space, investment cost, production flexibility and operational stability, fully meeting commercial batch production needs:

Dual Profile Production, Ultra High Cost Performance

This double layer machine can produce two different specifications of roof tiles or roof & wall panels on one equipment, such as 840 glazed tile + 900 trapezoidal tile, 836 glazed tile + 840 wall panel. It replaces two single-layer machines, saving more than 50% of factory space and 30% of equipment investment. Fast profile switching within 3-5 minutes without complex mold replacement, greatly improving production flexibility and order response speed.

High Precision Forming, Stable Product Quality

All forming rollers are made of high-quality GCr15 bearing steel, quenched and wear-resistant, with long service life. Adopting gradual cold bending forming technology, the machine ensures uniform tile wave height, flat surface and consistent size. The finished roof tiles feature high strength, good waterproof performance and neat overlap, perfectly adapting to various building roofing installation standards. The overall dimensional error is controlled within ±0.5mm, with a product qualification rate of over 99.7%.

Full Automatic Operation, Labor & Time Saving

Equipped with advanced PLC frequency conversion control system, the whole line realizes unmanned automatic production from uncoiling, leveling, forming to cutting and discharging. Only 1 worker is needed for daily monitoring and feeding auxiliary work. The production speed can reach 10-18 meters per minute, with stable continuous production capacity, effectively shortening delivery cycle and helping customers undertake more bulk engineering orders.

Solid Overall Structure, Low Failure Rate

The machine frame adopts thickened steel plate integral welding, with strong rigidity and no vibration or deformation during long-term high-load operation. All transmission parts are precisely matched and equipped with dust-proof and wear-resistant protective devices. The equipment supports 24-hour uninterrupted operation, suitable for high-intensity industrial production, with low daily maintenance cost and long service life more than 10 years.

Wide Material Adaptability & Strong Customization

The forming line is compatible with various raw materials including color coated steel coil, galvanized steel coil and aluminum zinc steel coil, with applicable material thickness of 0.3mm-0.8mm. We support personalized customization of profile size, working speed, automatic punching and coding functions according to customer local building standards and order requirements, adapting to different market demands in various countries.

Energy Saving & Standard Export Configuration

Adopting energy-saving frequency conversion motor and optimized hydraulic system, the equipment effectively reduces power consumption during idle operation, meeting international energy-saving and environmental protection standards. The whole machine passes CE certification, complies with overseas export standards, and can be smoothly delivered and installed in global countries and regions.

Working Flow

Raw material coil loading → Automatic hydraulic unwinding → Precision leveling → Double-layer roll forming → Fixed-length hydraulic cutting → Automatic output and stacking → Finished product storage. The whole process is intelligently controlled with high continuity, no secondary processing required, realizing one-time finished product molding.

Application Scenarios

Our double layer metal roof tile forming machine is widely used in building material processing factories, steel structure factories, prefab house supporting manufacturers and roofing engineering enterprises. The produced metal roof tiles and wall panels are widely applied in industrial warehouses, factory buildings, rural residential houses, villas, stadiums, market sheds and temporary construction buildings. The equipment has been exported to Southeast Asia, Africa, South America, Central Asia and other regions, winning wide recognition from overseas customers with stable performance and high cost performance.

Reliable After-Sales & Service Support

As a professional roll forming machine manufacturer with long-term export experience, we provide one-stop procurement solutions for all overseas clients. We offer free production scheme design and equipment parameter matching according to customer production scale and product types. All exported equipment supports overseas door-to-door installation, commissioning and professional technical training.

We provide2-year free warranty and lifelong technical maintenance service. Our professional international after-sales team responds quickly to solve equipment operation faults and technical problems, ensuring long-term stable production for customer projects without after-sales worries.

Why Choose Our Double Layer Roof Tile Forming Machine?

Factory direct sales, no middleman markup, high cost performance

Dual-profile integrated design, save space and investment cost

High-precision molding, high finished product qualification rate

Stable operation and low failure rate, suitable for long-term batch production

Support full customization to meet regional building standards

Complete export certification and perfect global after-sales system