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01.Classification of Floor Deck Roll Forming Machine

The floor bearing plate, also known as profiled steel plate or steel bearing plate, is the core material for floor construction in steel structure buildings. The industry primarily classifies it based on "plate configuration and forming process," dividing it into three main types: open-type, concave (swallow-tail) type, and closed-type. Each type exhibits significant differences in performance and application scenarios. The specific classifications and characteristics are as follows:

바닥 데크 롤 성형기

바닥 데크 롤 성형기

02. Classification of Floor Deck Roll Forming Machine

The floor bearing plate, also known as profiled steel plate or steel bearing plate, is the core material for floor construction in steel structure buildings. The industry primarily classifies it based on "plate configuration and forming process," dividing it into three main types: open-type, concave (swallow-tail) type, and closed-type. Each type exhibits significant differences in performance and application scenarios. The specific classifications and characteristics are as follows:

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Floor Deck Rolling Forming Machine: High Precision Steel Deck Production Machine

Description:A floor deck rolling forming machine is a specialized cold roll forming equipment designed for continuous mass production of steel floor deck panels widely used in modern steel structure buildings. It processes galvanized steel coils into standardized, high-strength floor deck sheets through automatic uncoiling, leveling, rolling forming, punching, cutting and stacking processes. As a core equipment in the construction metal forming industry, this machine helps construction material manufacturers, steel structure factories and engineering contractors achieve high-efficiency, low-cost and customized floor deck production, fully meeting the requirements of high-rise buildings, industrial workshops, shopping malls and municipal construction projects.

In the competitive global construction machinery market, our floor deck rolling forming machine stands out with stable performance, high forming precision and full automatic operation. It solves the pain points of low efficiency, poor product consistency and high manual cost in traditional floor deck processing, becoming the preferred production equipment for medium and large construction material suppliers worldwide.

Core Working Principle of Floor Deck Rolling Forming Machine

The floor deck rolling forming machine adopts advanced cold roll forming technology, with the whole production line operating in a fully automatic cycle without excessive manual intervention. The complete working process is standardized and efficient:

First, the galvanized steel coil is fixed on the hydraulic uncoiler, and the coil material is automatically fed into the leveling device to eliminate material bending and deformation, ensuring flat raw materials. Then, the steel sheet enters the multi-group rolling forming rollers, which gradually press and bend the steel plate according to the preset floor deck profile to form a standardized wave and rib structure. After forming, the precision punching system completes fixed-distance hole punching for construction installation, and the hydraulic cutting device cuts the deck panel to the customized length. Finally, the finished products are automatically stacked by the stacking system to complete the whole production process.

The whole production line supports one-time molding and continuous operation, with stable forming pressure and uniform product density, effectively avoiding the problems of uneven thickness and irregular shape of artificial processing.

Key Advantages of Our Floor Deck Rolling Forming Machine

Different from ordinary rolling equipment, oursteel floor deck forming machine is optimized for the actual production needs of global construction projects, with multiple core advantages in efficiency, quality and cost performance:

High Production Efficiency & Stable Operation

The equipment is equipped with a high-power servo driving system, with a production speed of 8-15 meters per minute. It can work continuously for 24 hours without failure, greatly improving the daily output of floor deck panels. The imported bearing rollers and thickened wall frame ensure long-term stable operation of the equipment, reduce downtime and maintenance frequency, and create continuous production benefits for users.

High Forming Precision & Good Product Consistency

Adopting CNC intelligent control system, the equipment supports precise setting of length, hole spacing and forming size. The forming error is controlled within ±0.5mm, which fully meets the international construction engineering precision standards. All finished floor deck panels have uniform wave height, neat edges and stable structural strength, which can perfectly match the steel structure construction docking requirements and avoid rework caused by dimensional deviation.

Wide Compatibility & Strong Customization

This floor deck rolling machine supports processing various specifications of galvanized steel sheets, color steel sheets and stainless steel sheets with a thickness of 0.8-1.5mm. It can produce common floor deck models such as 720, 750, 688, 915, and supports personalized customization of special-shaped floor deck molds according to customer project needs. One machine can adapt to multiple production scenarios, greatly reducing equipment investment costs for customers.

Full Automatic Operation & Labor Saving

The whole production line integrates uncoiling, leveling, forming, punching, cutting and stacking into one automatic system. It only requires 1-2 workers to complete material inspection and parameter monitoring, which greatly reduces labor dependence and production labor costs. The intelligent PLC control panel is simple to operate, with one-key start and parameter memory function, convenient for daily production management.

Main Application Scenarios of Floor Deck Panels

The floor deck panels produced by ourautomatic floor deck rolling machine have excellent bearing capacity, anti-seismic performance and corrosion resistance, and are widely used in global construction fields:

High-rise steel structure buildings: Used for floor bearing layers of office buildings, residential buildings and commercial buildings, replacing traditional concrete formwork to shorten construction cycle

Industrial factory buildings & warehouses: Suitable for large-span steel structure workshops, logistics warehouses and factory floor support structures

Public construction projects: Applied to shopping malls, exhibition halls, stadiums and other large public building floors

Municipal & temporary engineering: Used for temporary construction platforms, municipal bridge decks and other engineering scenarios

Complete Machine Configuration & Technical Parameters

We provide standardized and customized floor deck rolling forming machine configurations to meet different production scale needs of global customers. The core technical parameters are as follows:

Processing material: Galvanized steel sheet, color coated steel sheet, stainless steel sheet

Material thickness: 0.8mm – 1.5mm

Production speed: 8-15m/min (adjustable)

Forming precision: Dimensional error ≤ ±0.5mm

Control system: PLC intelligent CNC control, touch screen operation

Main power: 15KW-22KW (customizable)

Equipment weight: About 3.5-5 tons

Working voltage: Customized according to customer local standards (380V/220V, 50/60Hz)

Why Choose Our Floor Deck Rolling Forming Machine?

As a professional manufacturer of construction cold roll forming equipment with more than 10 years of export experience, we have core advantages in product quality, service and after-sales support:

First, all our machines adopt thickened steel plate frame and high-quality alloy rollers, with wear resistance and long service life, no deformation after long-term operation. All electrical components adopt international famous brands, ensuring stable equipment operation and low failure rate.

Second, we support full customization services. According to customer’s local engineering standards and production needs, we can adjust machine molds, production speed and functional configuration to ensure the equipment is completely suitable for the customer’s actual production scenarios.

Third, we provide one-stop export services, including factory inspection, equipment debugging, technical training, overseas installation guidance and long-term after-sales maintenance. We have stable cooperative logistics channels to ensure safe and timely delivery of equipment to global destinations.

FAQ about Floor Deck Rolling Forming Machine

Q1: Can this machine produce multiple types of floor deck panels?

A: Yes. By replacing different forming molds, the machine can produce 688, 720, 750, 915 and other mainstream floor deck models, meeting most global construction engineering needs. We support custom mold development for special specifications.

Q2: What is the delivery cycle of the equipment?

A: The standard model has a delivery cycle of 7-10 working days. For customized equipment with special molds and configurations, the delivery cycle is 15-20 working days, ensuring efficient delivery for customer projects.

Q3: Do you provide overseas installation and debugging services?

A: Yes. We provide professional overseas technical support, including remote online debugging guidance and on-site installation and training services. Our technical team can guide workers to complete equipment operation, maintenance and daily troubleshooting.

Q4: What is the warranty period of the machine?

A: We provide a 2-year full machine warranty and lifelong maintenance service. During the warranty period, all non-human damaged parts are replaced free of charge, and technical consultation is provided 24 hours a day.

Conclusion

The floor deck rolling forming machine is an indispensable core equipment for modern steel structure construction material production. Our fully automatic, high-precision and high-efficiency rolling forming machine has been exported to Southeast Asia, Africa, the Middle East, Europe and other regions, winning consistent recognition from global customers with stable quality and professional services.