he Foot Pedal Roll Forming Machine​ is a specialized cold roll forming production line engineered for manufacturing high-quality metal foot pedals, step plates, anti-slip tread plates, and pedal brackets used in automotive, construction, industrial equipment, and commercial vehicle applications.

Designed with integrated decoiling, precision leveling, servo feeding, hydraulic punching, embossing, roll forming, and automatic cutting, this machine delivers exceptional dimensional accuracy, consistent surface finish, and high-volume output for global pedal component manufacturers.

Our equipment produces a wide range of stamped and formed pedal profiles, including truck step pedals, trailer access steps, machinery footplates, and architectural anti-slip grating—all customizable to your exact specifications.

Key Features & Competitive Advantages

Multi-Function Integrated Design

Unlike standard roll forming machines, our foot pedal line incorporates embossing and anti-slip pattern stamping​ directly into the production process:

Hydraulic punching units create drainage holes, mounting holes, and decorative cutouts in one pass

Embossing rollers form raised anti-slip textures simultaneously during forming

Optional perforating station​ for maximum slip resistance

This integration eliminates secondary processing, reduces handling costs, and ensures perfect alignment between punched features and formed geometry.

Precision Servo Control System

High-response servo feeder  with ±0.3 mm positioning accuracy

Siemens / Mitsubishi / Delta PLC with 10-inch color touchscreen interface

Real-time monitoring of production speed, length count, and fault diagnostics

Recipe storage for up to 100 product configurations—switch profiles with one-touch recall

Heavy-Duty Construction for Continuous Operation

Machine base constructed from thick-walled square tubing​ with vibration stress relief treatment

Gearbox-driven transmission ensures smooth, synchronous roller movement at all speeds

Roller sets made from GCr15 bearing steel (HRC 58–62)​ with hard chrome plating for extended wear resistance

Cutting blades from Cr12MoV alloy steel, heat-treated for 80,000+ cuts without resharpening

Flexible Production Capabilities

Safety & Compliance

Full CE-certified safety enclosure​ with interlocked access doors

Emergency stop buttons at every operator station

Light curtain protection on feeding and cutting zones

Complies with EU Machinery Directive 2006/42/EC and ISO 12100 safety standards

Typical Pedal Profiles & Applications

All profiles are produced to your CAD drawings, sample parts, or functional requirements. We offer complete tooling design services including 3D simulation before manufacturing.

Why Choose Our Foot Pedal Roll Forming Machine?

Custom Engineering​ – Every machine is built to order based on your profile drawings, production volume targets, and factory layout constraints.

Proven Track Record​ – Machines operating successfully in Germany, Poland, Turkey, Brazil, Mexico, Australia, UAE, Vietnam, and India.

Complete Tooling Package​ – We supply not only the machine but also punching dies, embossing rollers, and spare blade sets​ designed specifically for your pedal profiles.

Comprehensive After-Sales Support:

Pre-shipment trial run with your material (video recorded)

Detailed operation manuals, electrical schematics, and maintenance guides in English

Remote commissioning via video call + lifetime technical consultation

Spare parts shipped globally within 72 hours

12-month warranty covering all major components