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High Speed Floor Deck Rolling Forming Machine:Efficient Steel Deck Production Line
冷間ロール成形機の異なるタイプ。私達は 2006 年以来の機械を形作るロールの設計そして製造で従事している長い歴史の工場です。私達が作り出してもいい機械は下記のものを含んでいます: 機械、機械を作る cz の母屋を作る屋根瓦機械、機械を作る軽い鋼鉄キール、金属浮彫りになる機械、機械を形作るドア システム天井システム高周波管の溶接機、ラインを切り開くこと、長さライン、機械を形作る棚システムを形作る床 Decking 機械、色の石造りのタイルの生産ライン、熱い薄板になるフィルムで形造る機械、等を切ります。
High speed floor deck rolling forming machine is a specialized industrial roll forming equipment designed for mass production of steel floor deck sheets widely used in high-rise buildings, commercial plazas, industrial workshops, and steel structure construction projects. Compared with traditional ordinary floor deck machines, our high-speed floor deck forming line features faster running speed, higher molding accuracy, more stable continuous operation, and lower failure rate, becoming the preferred production equipment for global steel structure manufacturers and building material suppliers.
In modern prefabricated building engineering, steel floor decks play a key role in reducing construction cycles, saving concrete usage, and improving building structural stability. A high-efficiency and stable floor deck rolling machine directly determines the production capacity and product quality of floor deck panels. Our upgraded high-speed floor deck forming machine perfectly meets the large-scale, high-precision, and low-cost production demands of international building material markets.
Core Advantages of High Speed Floor Deck Rolling Forming Machine
Ultra-High Continuous Production Speed
Equipped with servo synchronous driving system and optimized roller arrangement structure, our high-speed floor deck machine realizes uninterrupted continuous feeding, forming, punching and cutting. The maximum production speed can reach 15-25 meters per minute, 2-3 times faster than conventional floor deck forming equipment. It supports long-time non-stop operation, effectively improving daily output and helping customers complete large order deliveries in a short cycle.
Precise Molding & Stable Product Quality
Adopting high-precision CNC machined forming rollers and integral rigid frame structure, the equipment effectively avoids deformation and shaking during high-speed operation. All floor deck products have uniform groove depth, consistent hole spacing, straight plate surface, and no warping or twisting. The finished steel floor decks fully comply with international construction standards, meeting the strict quality requirements of high-rise building and large steel structure projects.
Intelligent Automatic Operation & Labor Saving
The production line adopts full PLC automatic control system, supporting one-key start, automatic feeding, fixed-length cutting, counting and fault alarm functions. Workers only need to set parameters on the touch screen, realizing unmanned continuous production. The intelligent parameter memory function can store multiple product specifications, realizing fast model switching and greatly reducing debugging time and labor costs.
Durable Structure & Low Maintenance Cost
Key components such as forming rollers, transmission shafts and cutting blades are made of high-strength alloy steel with quenching and tempering treatment, featuring strong wear resistance and long service life. The optimized transmission structure reduces equipment operation friction and failure probability. Compared with ordinary equipment, our high-speed floor deck machine reduces later maintenance frequency and replacement cost by more than 30%, ensuring long-term stable operation.
Strong Compatibility & Wide Application
This high-speed floor deck rolling forming machine supports the production of various mainstream floor deck specifications such as 510, 720, 750, 915 type steel floor decks. It can process galvanized steel coils, color steel coils and other raw materials with thickness from 0.8mm to 1.5mm. The finished products are widely applicable to high-rise residential buildings, office buildings, factory workshops, shopping malls, parking lots and other prefabricated steel structure construction projects.
Complete Production Line Configuration
Our full-automatic high-speed floor deck production line adopts integrated assembly design, with complete and standardized configuration, convenient for installation, commissioning and transnational transportation. The complete line includes:
Automatic hydraulic uncoiler
Material guiding and leveling device
High-speed rolling forming host
Servo punching device (optional)
Hydraulic flying shear cutting system
PLC intelligent control cabinet
Finished product receiving table
All supporting parts adopt international brand accessories, with stable performance, strong compatibility and convenient global after-sales maintenance.
Technical Parameters of High Speed Floor Deck Forming Machine
Applicable raw material: Galvanized steel coil, color coated steel coil
Material thickness: 0.8mm – 1.5mm
Production speed: 15-25m/min
Forming precision: Tolerance ±0.5mm
制御システム: PLC full automatic control
切断モード: Servo synchronous flying shear
Applicable product types: 510/720/750/910/915 type floor deck sheets
Application Scenarios of Finished Floor Deck Products
The steel floor decks produced by our high-speed rolling forming machine are core building materials for prefabricated steel structures. They have excellent bearing capacity, anti-seismic performance and construction convenience, and are widely used in global construction projects:
High-rise commercial and residential buildings
Large industrial factory workshops and warehouses
Urban comprehensive plazas and shopping centers
Underground garages and municipal supporting projects
Steel structure stadiums and exhibition buildings
FAQs About High Speed Floor Deck Rolling Machine
Q1: What is the difference between high-speed and ordinary floor deck forming machines?
High-speed floor deck machines adopt servo synchronous drive and optimized roller design, with 2-3 times higher production efficiency, more stable operation and higher molding precision. They are suitable for large-batch and long-term continuous production, while ordinary machines are only applicable to small-batch and low-frequency production.
Q2: Can the machine produce multiple types of floor deck sheets?
Yes. Our equipment supports customized mold adjustment, which can produce multiple mainstream floor deck specifications. We can customize exclusive molds and production schemes according to customers’ local market product demands.
Q3: Is the equipment suitable for overseas long-distance transportation and installation?
The whole machine adopts split modular design, which is convenient for container transportation. We provide full set of English operation manuals, installation videos and overseas remote commissioning guidance, supporting one-stop overseas project docking.
Q4: What after-sales support can you provide?
We provide 1-year warranty, lifelong maintenance service, free technical training, and spare parts supply. Professional overseas technical teams can provide on-site debugging and maintenance services according to project needs.
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