{"id":9414,"date":"2026-08-14T09:28:44","date_gmt":"2026-08-14T09:28:44","guid":{"rendered":"https:\/\/zhongtuomachine.com\/?post_type=product&p=9414"},"modified":"2026-08-14T09:28:45","modified_gmt":"2026-08-14T09:28:45","slug":"floor-deck-roll-forming-machine-3","status":"publish","type":"product","link":"https:\/\/zhongtuomachine.com\/es\/product\/floor-deck-roll-forming-machine-3\/","title":{"rendered":"Floor Deck Roll Forming Machine: Full Specification, Process & Performance Data"},"content":{"rendered":"

 <\/p>\n

Description:<\/b><\/strong>Floor deck roll forming machine is a specialized cold roll forming equipment for manufacturing steel floor decking sheets widely used in high-rise buildings, steel structure workshops, commercial plazas, and industrial construction projects. The fully automatic production line completes decoiling, feeding, precise roll forming, hydraulic cutting, and finished output in one continuous process, ensuring high precision, high efficiency, and stable floor deck panel production.<\/p>\n

Compared with traditional manual or semi-automatic forming equipment, our floor deck forming machine features adjustable forming speed, customizable profile sizes, strict dimensional tolerance control, and durable mechanical structures. All core components adopt international standard configurations, fully meeting the mass production demands of overseas construction material manufacturers and steel structure engineering companies. This article provides comprehensive technical parameters, process data, equipment configuration comparison, precision indicators and practical application standards for global buyers\u2019 reference.<\/p>\n

\"M\u00e1quina<\/a><\/p>\n

Core Overview & Main Application Scenarios<\/b><\/strong><\/h2>\n

Steel floor deck panels produced by this equipment serve as permanent concrete formwork and structural bearing layers, effectively improving construction efficiency, reducing on-site formwork costs, and enhancing building floor seismic performance. The machine supports processing galvanized steel coils, PPGI coils, and carbon steel coils, compatible with mainstream floor deck types in European, American, Southeast Asian, and Middle Eastern markets, including open-type, closed-type, and dovetail-type floor decks.<\/p>\n

Core application scenarios: high-rise residential buildings, steel structure factory buildings, shopping malls, office buildings, parking garages, and prefabricated steel structure construction projects.<\/p>\n

\"M\u00e1quina<\/a><\/p>\n

Complete Machine Series & General Technical Parameters Table<\/b><\/strong><\/h2>\n

We have standardized three mainstream floor deck machine models to adapt to different plate thicknesses, forming widths, and production efficiency requirements. The following table shows the full general technical parameters of the equipment series, covering core production indicators and basic configuration data.<\/p>\n\n\n\n\n\n\n\n\n\n\n\n\n\n\n
Parameter Item<\/b><\/strong><\/td>\nOpen-Type Floor Deck Machine<\/b><\/strong><\/td>\nClosed\/Dovetail-Type Machine<\/b><\/strong><\/td>\nRe-Entrant Floor Deck Machine<\/b><\/strong><\/td>\n<\/tr>\n
Suitable Raw Material<\/td>\nGalvanized steel, PPGI, Q235 carbon steel<\/td>\nGalvanized steel, PPGI<\/td>\nGalvanized steel, Q355 structural steel<\/td>\n<\/tr>\n
Gama de espesores de material<\/td>\n0.7\u20131.5 mm<\/td>\n0.8\u20131.2 mm<\/td>\n0.8\u20131.4 mm<\/td>\n<\/tr>\n
Max Raw Material Width<\/td>\n1250 mm<\/td>\n1220 mm<\/td>\n1000 mm<\/td>\n<\/tr>\n
Forming Station Quantity<\/td>\n18\u201326 groups<\/td>\n28\u201336 groups<\/td>\n24\u201332 groups<\/td>\n<\/tr>\n
Rated Forming Speed<\/td>\n15\u201340 m\/min<\/td>\n8\u201318 m\/min<\/td>\n10\u201320 m\/min<\/td>\n<\/tr>\n
Main Motor Power<\/td>\n22 KW \/ 30 KW<\/td>\n30 KW<\/td>\n22 KW<\/td>\n<\/tr>\n
Hydraulic Station Power<\/td>\n7.5 KW<\/td>\n7.5 KW<\/td>\n5.5 KW<\/td>\n<\/tr>\n
Working Voltage<\/td>\n380V\/50Hz\/3Phase (Customizable)<\/td>\n380V\/50Hz\/3Phase (Customizable)<\/td>\n380V\/50Hz\/3Phase (Customizable)<\/td>\n<\/tr>\n
Overall Dimension (L*W*H)<\/td>\n9500*1600*1600 mm<\/td>\n10500*1800*1700 mm<\/td>\n9000*1500*1600 mm<\/td>\n<\/tr>\n
Total Machine Weight<\/td>\n6.8 T<\/td>\n8.2 T<\/td>\n6.5 T<\/td>\n<\/tr>\n
Applicable Yield Strength<\/td>\n\u2264350 MPa<\/td>\n\u2264320 MPa<\/td>\n\u2264350 MPa<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

\"M\u00e1quina<\/a><\/h2>\n

Product Profile Precision Tolerance Data Table<\/b><\/strong><\/h2>\n

Floor deck panels belong to structural building materials with extremely strict dimensional precision requirements. Our equipment adopts CNC integrated processing and multi-group rolling calibration technology, and the finished product tolerance fully complies with international construction steel structure standards. The detailed precision indicators are shown in the table below:<\/p>\n\n\n\n\n\n\n\n\n\n
Precision Inspection Item<\/b><\/strong><\/td>\nStandard Tolerance<\/b><\/strong><\/td>\nOur Machine Actual Accuracy<\/b><\/strong><\/td>\nInspection Standard<\/b><\/strong><\/td>\n<\/tr>\n
Plate Length Deviation<\/td>\n\u00b13 mm \/ 10m<\/td>\n\u00b12 mm \/ 10m<\/td>\nISO 9001 & GB Standard<\/td>\n<\/tr>\n
Wave Height Deviation<\/td>\n\u00b11.5 mm<\/td>\n\u00b11.0 mm<\/td>\nSteel Structure Construction Code<\/td>\n<\/tr>\n
Effective Cover Width Deviation<\/td>\n\u00b13 mm<\/td>\n\u00b11.5 mm<\/td>\nIndustry Profile Standard<\/td>\n<\/tr>\n
Plate Thickness Uniformity Deviation<\/td>\n\u00b10.08 mm<\/td>\n\u00b10.05 mm<\/td>\nRaw Material Forming Standard<\/td>\n<\/tr>\n
Lateral Bending Degree<\/td>\n\u22642 mm\/m<\/td>\n\u22641.2 mm\/m<\/td>\nFull-length Flatness Test<\/td>\n<\/tr>\n
Full-length Bending Error<\/td>\n\u226410 mm\/10m<\/td>\n\u22646 mm\/10m<\/td>\nOverall Dimension Detection<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

\"M\u00e1quina<\/a><\/h2>\n

Core Component Material & Configuration Parameter Table<\/b><\/strong><\/h2>\n

The service life and forming stability of floor deck roll forming machines depend entirely on core component materials and processing technology. All key wearing parts and load-bearing parts of our equipment adopt high-strength alloy materials with heat treatment process, which effectively reduces wear and deformation and extends the equipment service life to more than 15 years. The core component configuration data is as follows:<\/p>\n\n\n\n\n\n\n\n\n
Core Component<\/b><\/strong><\/td>\nMaterial & Processing Technology<\/b><\/strong><\/td>\nKey Parameter Index<\/b><\/strong><\/td>\nFunction Advantage<\/b><\/strong><\/td>\n<\/tr>\n
Forming Roller<\/td>\nGCr15 bearing steel, integral quenching, hard chrome plating<\/td>\nHardness HRC 58\u201362, roller surface roughness Ra\u22640.8\u03bcm<\/td>\nAnti-wear, anti-deformation, no scratch on plate surface<\/td>\n<\/tr>\n
Main Shaft<\/td>\n45# high-quality steel, quenching and tempering treatment<\/td>\nShaft diameter \u03a690mm \/ \u03a695mm, high torsional resistance<\/td>\nStable transmission, no jitter during high-speed operation<\/td>\n<\/tr>\n
Cutting Blade<\/td>\nCR12Mov die steel, vacuum heat treatment<\/td>\nCutting hardness HRC 60+, repeated cutting \u2265100,000 times<\/td>\nSmooth cutting section, no plate deformation, durable<\/td>\n<\/tr>\n
Machine Frame<\/td>\n400H section steel, integral welding & stress relief annealing<\/td>\nOverall structural stability, long-term non-deformation<\/td>\nBear high-load operation, reduce equipment vibration<\/td>\n<\/tr>\n
Transmission System<\/td>\nDouble chain synchronous transmission<\/td>\nSynchronous error \u22640.5mm, low noise operation<\/td>\nUniform force on each roller, consistent forming effect<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

\"M\u00e1quina<\/a><\/h2>\n

Automatic Control System Configuration Table<\/b><\/strong><\/h2>\n

The equipment is equipped with an intelligent fully automatic control system, supporting multi-language switching, fixed-length automatic cutting, batch production setting, fault self-diagnosis, and data storage functions. It realizes unattended continuous production and effectively improves production efficiency. The detailed control system configuration is shown below:<\/p>\n\n\n\n\n\n\n\n\n
Control Module<\/b><\/strong><\/td>\nBrand & Model<\/b><\/strong><\/td>\nFunctional Parameters<\/b><\/strong><\/td>\n<\/tr>\n
Main PLC Controller<\/td>\nSiemens Standard PLC<\/td>\nStable operation, anti-interference, support custom program editing<\/td>\n<\/tr>\n
Touch Screen HMI<\/td>\nMulti-language intelligent display screen<\/td>\nSupport English, Spanish, Arabic, Russian and other languages<\/td>\n<\/tr>\n
Length Encoder<\/td>\nHigh-precision pulse encoder<\/td>\nPulse accuracy 1000p\/r, real-time length tracking<\/td>\n<\/tr>\n
Fault Alarm System<\/td>\nIntelligent self-diagnosis module<\/td>\nAutomatic alarm for overload, material shortage, and cutting errors<\/td>\n<\/tr>\n
Production Counting System<\/td>\nBuilt-in data statistics module<\/td>\nAutomatic statistics of output, saving production data in real time<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

\"M\u00e1quina<\/a><\/h2>\n

Standard Production Process Flow & Time Cycle Data<\/b><\/strong><\/h2>\n

The floor deck roll forming machine adopts a one-piece continuous production process with standardized and streamlined operation. Each process link has fixed time cycle parameters to ensure stable and efficient production. The complete process and cycle data are as follows:<\/p>\n

Standard Process Flow: Decoiling \u2192 Material Feeding & Calibration \u2192 Multi-pass Roll Forming \u2192 Precision Shaping \u2192 Hydraulic Fixed-length Cutting \u2192 Finished Product Output & Stacking<\/p>\n\n\n\n\n\n\n\n\n
Process Link<\/b><\/strong><\/td>\nSingle Process Time<\/b><\/strong><\/td>\nProcess Function Description<\/b><\/strong><\/td>\n<\/tr>\n
Decoiling<\/td>\nContinuous feeding, no interval<\/td>\nAutomatic unwinding of steel coils, stable material conveying<\/td>\n<\/tr>\n
Feeding & Calibration<\/td>\n0.2s positioning correction<\/td>\nCorrect material deviation to ensure horizontal feeding<\/td>\n<\/tr>\n
Roll Forming & Shaping<\/td>\nContinuous high-speed forming<\/td>\nMulti-pass gradual rolling to avoid plate stress deformation<\/td>\n<\/tr>\n
Hydraulic Cutting<\/td>\n0.8\u20131.2s\/time<\/td>\nFixed-length automatic cutting, fast and precise<\/td>\n<\/tr>\n
Finished Output<\/td>\nAutomatic discharging<\/td>\nSmooth output, no plate damage<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

\"M\u00e1quina<\/a><\/h2>\n

Equipment Advantage & Market Competitive Data<\/b><\/strong><\/h2>\n

Compared with ordinary low-end forming machines on the market, our floor deck roll forming machines have obvious advantages in production efficiency, precision stability, energy consumption, and service life. The core competitive data comparison is as follows:<\/b><\/strong><\/p>\n\n\n\n\n\n\n\n\n
Performance Index<\/b><\/strong><\/td>\nOrdinary Market Machine<\/b><\/strong><\/td>\nOur<\/b><\/strong>\u00a0<\/b><\/strong>High-Precision Machine<\/b><\/strong><\/td>\nPerformance Improvement Rate<\/b><\/strong><\/td>\n<\/tr>\n
Forming Precision Error<\/td>\n\u00b13\u20135mm<\/td>\n\u2264\u00b12mm<\/td>\n60% higher precision<\/td>\n<\/tr>\n
Stable Operation Speed<\/td>\n8\u201320m\/min<\/td>\n15\u201340m\/min<\/td>\n100% efficiency improvement<\/td>\n<\/tr>\n
Annual Failure Rate<\/td>\n\u22658%<\/td>\n\u22642%<\/td>\n75% failure reduction<\/td>\n<\/tr>\n
Equipment Service Life<\/td>\n8\u201310 years<\/td>\n15+ years<\/td>\n50% longer service life<\/td>\n<\/tr>\n
Energy Consumption<\/td>\nHigh power consumption<\/td>\nEnergy-saving frequency conversion design<\/td>\n20% energy saving<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

\"M\u00e1quina<\/a><\/b><\/strong><\/p>\n

Customization & After-Sales Service Standard<\/b><\/strong><\/h2>\n

We support full personalized customization of floor deck forming machines, including special profile sizes, non-standard material thickness, voltage adaptation, multi-language system, and automated stacking equipment matching. All equipment complies with CE, ISO9001 international certifications, meeting the import standards of Europe, America, Southeast Asia, Africa, and other regions.<\/p>\n

Standard after-sales service: 12-month full machine warranty, lifelong free technical consultation, overseas on-site installation and commissioning, free operation training, and long-term supply of spare parts. We provide 24-hour online after-sales support to solve equipment operation problems for global users in a timely manner.<\/p>\n

\u00a0<\/b><\/strong><\/p>\n

Conclusi\u00f3n<\/b><\/strong><\/h2>\n

Our fully automatic floor deck roll forming machine integrates high precision, high efficiency, energy saving, and durability, with complete parameter standards and stable performance. Rich production data and strict precision control ensure that the produced floor deck panels fully meet international construction engineering standards. Whether for small-scale factory trial production or large-scale mass production orders, the equipment can provide stable and reliable production support. It is the preferred processing equipment for global steel structure building material manufacturers.<\/p>","protected":false},"excerpt":{"rendered":"

  Description:Floor deck roll forming machine is a specialized cold roll forming equipment for manufacturing steel floor decking sheets widely used in high-rise buildings, steel structure workshops, commercial plazas, and industrial construction projects. The fully automatic production line completes decoiling, feeding, precise roll forming, hydraulic cutting, and finished output in one continuous process, ensuring high […]<\/p>\n","protected":false},"featured_media":9423,"template":"","meta":{"_gspb_post_css":""},"product_brand":[],"product_cat":[25],"product_tag":[],"class_list":["post-9414","product","type-product","status-publish","has-post-thumbnail","product_cat-floor-decking-roll-forming-machine","first","instock","shipping-taxable","product-type-simple"],"_links":{"self":[{"href":"https:\/\/zhongtuomachine.com\/es\/wp-json\/wp\/v2\/product\/9414","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/zhongtuomachine.com\/es\/wp-json\/wp\/v2\/product"}],"about":[{"href":"https:\/\/zhongtuomachine.com\/es\/wp-json\/wp\/v2\/types\/product"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/zhongtuomachine.com\/es\/wp-json\/wp\/v2\/media\/9423"}],"wp:attachment":[{"href":"https:\/\/zhongtuomachine.com\/es\/wp-json\/wp\/v2\/media?parent=9414"}],"wp:term":[{"taxonomy":"product_brand","embeddable":true,"href":"https:\/\/zhongtuomachine.com\/es\/wp-json\/wp\/v2\/product_brand?post=9414"},{"taxonomy":"product_cat","embeddable":true,"href":"https:\/\/zhongtuomachine.com\/es\/wp-json\/wp\/v2\/product_cat?post=9414"},{"taxonomy":"product_tag","embeddable":true,"href":"https:\/\/zhongtuomachine.com\/es\/wp-json\/wp\/v2\/product_tag?post=9414"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}